Anode Buffering Zone for Fast Charging Safety

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Solution Overview

Problem

Lithium ion batteries face safety risks due to thermal runaway, cell breakdown, and the potential for fire or explosion, particularly when overheated or overcharged, and are prone to lithium metallization and dendrite growth, which can lead to battery failure.

Innovation Solution

The development of an anode with a buffering zone that partially masks the positive charge of lithium ions, allowing them to move into the anode material for lithiation, using electron donating groups interspaced with non-electron donating groups at a specific ratio to prevent lithium ion accumulation and dendrite growth, thereby enhancing safety and enabling fast charging rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If lithium ion batteries are designed for high charging rates, then productivity is improved, but the risk of lithium metallization and dendrite growth increases, worsening reliability and safety

Engineering Contradiction:
Improvecharging rateVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A buffering zone comprising electron-donating groups (such as polymers with nitrogen or oxygen-containing functional groups) is introduced as an intermediary layer between the anode active material particles and the electrolyte. This buffering zone mediates the interaction by partially masking the positive charge of lithium ions, enabling them to move into the anode material for lithiation while preventing direct contact that would lead to metallization and dendrite growth. The buffering zone thus acts as a safety mediator that allows high charging rates without compromising reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the anode material is made more reactive to enable fast lithiation, then productivity is improved, but the probability of thermal runaway and cell breakdown increases, worsening safety

Engineering Contradiction:
Improvelithiation rateVSAvoidthermal runaway risk
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The chemical composition and structure of the buffering zone are specifically designed with electron-donating groups interspaced between non-electron-donating groups at controlled ratios (e.g., 1:2 or 1:3). This parameter optimization allows the buffering zone to provide sufficient electron density for fast lithiation while maintaining structural stability that prevents thermal runaway. The specific spacing and ratio parameters control the balance between reactivity and safety.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a buffering zone with electron donating groups is introduced to prevent dendrite growth, then reliability is improved, but the device structure becomes more complex, worsening device complexity

Engineering Contradiction:
Improvedendrite preventionVSAvoidanode structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The buffering zone is designed with a porous or interspaced structure where electron-donating groups are distributed among non-electron-donating groups. This porous arrangement provides the necessary functionality for dendrite prevention and fast lithiation while maintaining a relatively simple overall structure that does not significantly increase device complexity. The interspaced design allows the buffering zone to perform multiple functions within a compact configuration.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces the probability of lithium metallization and dendrite growth, improving the safety and performance of lithium ion batteries by allowing for high charging and discharging rates while maintaining mechanical stability and preventing thermal runaway.

Implementation Method 1

the buffering zone comprises a plurality of electron donating groups interspaced between non-electron donating groups at a ratio of at least 1:2

Methodology Applied
Scientific EffectElectron donation: Redox Reactions

Data Source

PatentUS10818919B2Polymer coatings and anode material pre-lithiation
Publication Date: 2020.10.27 STOREDOT
  • US10818919B2 patent drawing
  • US10818919B2 patent drawing
  • US10818919B2 patent drawing

AI summary

Improved anodes and cells are provided, which enable fast charging rates with enhanced safety due to much reduced probability of metallization of lithium on the anode, preventing dendrite growth and related risks of fire or explosion. Anodes and/or electrolytes have buffering zones for partly reducing and gradually introducing lithium ions into the anode for lithiation, to prevent lithium ion accumulation at the anode electrolyte interface and consequent metallization and dendrite growth. Various anode active materials and combinations, modifications through nanoparticles and a range of coatings which implement the improved anodes are provided.