Silicon-Carbon Anode Composite With Carbon Fiber Contact

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Solution Overview

Problem

Non-carbon-based negative electrode active materials in lithium batteries undergo significant volume changes during charging and discharging, leading to reduced cycle life and lower electrical conductivity, which affects the battery's capacity and rate capabilities when used alone or in combination with carbon-based materials.

Innovation Solution

A negative electrode active material composite is developed, comprising an amorphous carbon matrix with silicon nanoparticles and crystalline carbon fibers dispersed within, where the silicon nanoparticles are in contact with the crystalline carbon fibers, enhancing electrical conductivity and reducing porosity to improve cycle life and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If non-carbon-based negative electrode active materials (silicon) are used to obtain higher capacity, then capacity characteristics are improved, but volume changes during charging and discharging increase, leading to reduced cycle life

Engineering Contradiction:
ImprovecapacityVSAvoidcycle life
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent uses a composite structure consisting of silicon nanoparticles dispersed in an amorphous carbon matrix with crystalline carbon fibers. This composite material approach allows the silicon to provide high capacity while the carbon components constrain volume changes and maintain structural integrity during cycling, thereby extending cycle life.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The amorphous carbon matrix acts as a flexible constraint structure surrounding the silicon nanoparticles. This carbon matrix accommodates the volume expansion and contraction of silicon during lithiation and delithiation, preventing structural degradation and maintaining cycle stability.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If non-carbon-based negative electrode active materials are used, then capacity is improved, but electrical conductivity decreases, affecting rate capability

Engineering Contradiction:
ImprovecapacityVSAvoidelectrical conductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The composite combines silicon nanoparticles (high capacity) with amorphous carbon matrix and crystalline carbon fibers (high conductivity). The carbon components form a conductive network that compensates for the low electrical conductivity of silicon, maintaining excellent rate capability while preserving high capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The amorphous carbon matrix serves as an intermediary between the silicon nanoparticles and the electrolyte, while also providing electrical conductivity pathways. The crystalline carbon fibers further enhance the conductive network, ensuring efficient electron transport throughout the electrode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If silicon nanoparticles are used alone or in combination with graphite, then capacity is improved, but porosity increases, reducing structural stability

Engineering Contradiction:
ImprovecapacityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent creates a ternary composite system where silicon nanoparticles are dispersed in an amorphous carbon matrix, with crystalline carbon fibers providing structural reinforcement. This multi-component composite reduces porosity and enhances structural stability compared to binary silicon-graphite composites, while maintaining high capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The crystalline carbon fibers are strategically distributed within the amorphous carbon matrix to provide localized structural support at critical regions. This creates zones of enhanced stability where the crystalline fibers constrain the amorphous matrix and silicon nanoparticles, preventing excessive volume changes and maintaining structural integrity.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20240372072A1Negative active material composite, negative electrode including the same, and rechargeable lithium battery including the same
Publication Date: 2024.11.07 SAMSUNG SDI CO LTD
  • US20240372072A1 patent drawing
  • US20240372072A1 patent drawing
  • US20240372072A1 patent drawing

AI summary

A negative electrode active material composite, including an amorphous carbon matrix, and silicon nanoparticles and crystalline carbon fibers dispersed in the amorphous carbon matrix, the silicon nanoparticles being in contact with a portion or all of the crystalline carbon fibers in the amorphous carbon matrix.