Anode Head Aperture for X-ray Tube Secondary Electron Capture

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Solution Overview

Problem

X-ray tubes face issues with secondary electrons generated during operation, leading to increased shielding requirements and reduced device lifespan due to non-directional X-ray radiation and static charging of adjacent components.

Innovation Solution

An anode head with a circular aperture made of high resistivity material, such as ceramic, is integrated into the primary electron beam path to capture secondary electrons, maintaining focal spot size and electric field geometry while preventing unwanted X-ray radiation and charge buildup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the first opening in the anode head is reduced in cross-section to capture secondary electrons, then shielding requirements and static charging are reduced, but the primary electron beam passage and focal spot geometry are affected

Engineering Contradiction:
Improvesecondary electron impact and non-directional X-ray radiationVSAvoidfocal spot size and electric field geometry
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The anode head structure is segmented into multiple functional zones: a first opening for primary electron beam passage, a second opening for X-ray exit, and a circular aperture made of high resistivity material positioned between them. This segmentation allows each component to perform its specific function without interfering with others, resolving the contradiction between secondary electron capture and primary beam integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A circular aperture made of high resistivity material (such as ceramic) is introduced as an intermediary element between the first and second openings. This aperture has electron-absorbing properties that capture secondary electrons while being transparent to the primary electron beam and X-rays, thus mediating between the conflicting requirements of electron capture and beam passage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the anode head is made of electrically conductive material for field formation, then electric field geometry is maintained, but secondary electrons escape and cause harmful effects

Engineering Contradiction:
Improveelectric field geometryVSAvoidsecondary electron emission
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

Different parts of the anode head structure have different material properties: the anode head body is made of electrically conductive material (such as copper) for field formation, while the circular aperture is made of high resistivity material (such as ceramic) for electron absorption. This local differentiation of material properties allows each zone to perform its specific function without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The anode head assembly uses a composite structure combining electrically conductive material (copper anode head) with high resistivity material (ceramic circular aperture). This composite approach allows the conductive portion to maintain electric field geometry while the resistive aperture portion captures secondary electrons, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #40Composite materials

3Reliability

If increased shielding is added to protect against non-directional X-ray radiation, then component lifespan is improved, but device complexity and size increase

Engineering Contradiction:
Improvecomponent lifespanVSAvoidshielding structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The circular aperture made of high resistivity material converts the harmful secondary electrons into a beneficial effect by absorbing them before they can escape and cause damage. This absorption of secondary electrons prevents the generation of non-directional X-ray radiation, thereby reducing the need for additional shielding and simplifying the overall device structure.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces the need for external shielding, prolongs the device's lifespan by minimizing exposure to secondary radiation, and prevents static charging, thus enhancing the operational efficiency and reliability of X-ray generating devices.

Implementation Method 1

a circular aperture made of a material which absorbs secondary electrons is joined to or into the anode head

Methodology Applied
Scientific EffectElectron absorption: Absorption (physical)

Implementation Method 2

The circular aperture reduces the cross-section of the opening in the anode head without affecting the geometry of the electrically conductive part of the anode head which is necessary to form the electric field in the area of the target

Methodology Applied
Scientific EffectGeometric constraint: Geometry

Implementation Method 3

the anode head 13 is usually made of copper, which has good electrical conductivity. The outlet opening 15 is designed so that the desired useful radiation is not shielded. Furthermore, the anode head 13 intercepts secondary electrons generated on the target

Methodology Applied
Scientific EffectElectric field formation: Electric Field

Data Source

PatentUS11361932B2Anode head for X-ray beam generators
Publication Date: 2022.06.14 SMITHS DETECTION GERMANY GMBH
  • US11361932B2 patent drawing
  • US11361932B2 patent drawing
  • US11361932B2 patent drawing

AI summary

An anode head for an anode of an X-ray generating device is provided. The anode head is made of an X-ray attenuating material and has a first opening with a first diameter for a primary electron beam, wherein a circular aperture of a secondary electron absorbing material and having a second opening which is arranged concentrically to the first aperture and has a second diameter which is smaller than the first diameter.