Li-ion Anode Stabilization via HF Neutralizing Agents

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Solution Overview

Problem

Lithium-ion batteries face limitations due to the instability of high-capacity anode materials like silicon, which undergo volume expansion and contraction during charge cycling, leading to mechanical damage and capacity loss, primarily due to hydrofluoric acid etching from the electrolyte.

Innovation Solution

Incorporating hydrofluoric acid neutralizing agents, such as Lewis bases or metal oxide derivatives, into the anode or separator, and using protective coatings like polymers or metal oxides to prevent hydrofluoric acid etching, along with specialized electrolytes that minimize fluorine content, to enhance anode stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If silicon-based anode materials are used to achieve high specific capacity, then the energy density is improved, but the anode stability deteriorates due to volume expansion and contraction

Engineering Contradiction:
Improvespecific capacityVSAvoidanode stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The anode is divided into multiple silicon particles dispersed in a carbon matrix, with each particle independently managing volume changes. This segmentation prevents continuous mechanical stress propagation and maintains overall anode integrity during lithiation and delithiation cycles.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A protective coating is applied to the silicon particles before battery assembly to preemptively prevent hydrofluoric acid etching and mechanical damage. This preliminary protective action ensures the silicon maintains its structural integrity throughout subsequent charge-discharge cycles.

Inventive Principle:
Principle #10Preliminary action

2Use of energy by moving object

If silicon-based anode materials are used to achieve high specific capacity, then the energy density is improved, but mechanical damage increases due to volume expansion

Engineering Contradiction:
Improvespecific capacityVSAvoidmechanical integrity
Core Design Contradiction:
Use of energy by moving objectVSStrength

Solution Approach 1:

A flexible carbon coating shell envelops the silicon particles, accommodating volume expansion and contraction during lithium insertion and extraction. This flexible shell maintains mechanical integrity while allowing the silicon to undergo its inherent volume changes without fracturing.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The anode combines silicon particles with a carbon matrix and protective coating layers to create a composite structure. This composite material leverages silicon's high capacity while the carbon components provide mechanical strength and structural stability.

Inventive Principle:
Principle #40Composite materials

3Reliability

If conventional electrolytes are used, then ionic conductivity is maintained, but hydrofluoric acid etching damages the anode

Engineering Contradiction:
Improveionic conductivityVSAvoidhydrofluoric acid etching
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A protective coating acts as an intermediary barrier between the silicon anode and the electrolyte-containing hydrofluoric acid. This mediator allows ionic conductivity to be maintained while preventing direct contact between the harmful HF and the silicon surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The protective coating transforms the harmful hydrofluoric acid environment into a beneficial configuration by selective permeability - allowing necessary ionic transport while blocking detrimental chemical etching. The same electrolyte that provides ionic conductivity is prevented from causing damage through the protective interface.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces anode degradation, maintains capacity, and prevents mechanical damage by neutralizing hydrofluoric acid and providing a protective barrier, thereby improving the overall stability and performance of lithium-ion batteries.

Implementation Method 1

at least one hydrofluoric acid neutralizing agent incorporated into the anode or the separator

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

protective coatings like polymers or metal oxides to prevent hydrofluoric acid etching

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 3

lithium ions intercalate into the graphite anode, but do not deintercalate out of the anode upon discharge

Methodology Applied
Scientific EffectIon transport: Ion Exchange

Data Source

PatentUS11056715B2Stabilization of Li-ion battery anodes
Publication Date: 2021.07.06 GEORGIA TECH RES CORP
  • US11056715B2 patent drawing
  • US11056715B2 patent drawing
  • US11056715B2 patent drawing

AI summary

Li-ion batteries are provided that include a cathode, an anode comprising active particles, an electrolyte ionically coupling the anode and the cathode, a separator electrically separating the anode and the cathode, and at least one hydrofluoric acid neutralizing agent incorporated into the anode or the separator. Li-ion batteries are also provided that include a cathode, an anode comprising active particles, an electrolyte ionically coupling the anode and the cathode, and a separator electrically separating the anode and the cathode, where the electrolyte may be formed from a mixture of an imide salt and at least one salt selected from the group consisting of LiPF6, LiBF4, and LiClO4. Li-ion battery anodes are also provided that include an active material core and a protective coating at least partially encasing the active material core, where the protective coating comprises a material that is resistant to hydrofluoric acid permeation.