Anode Mixture for All-Solid-State Battery Conductivity Balance

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Solution Overview

Problem

All-solid-state lithium ion secondary batteries using alloy-based anode active materials face challenges in maintaining capacity retention due to uneven distribution of electroconductive materials caused by excessive ion and electron conductivity, leading to poor cycle characteristics.

Innovation Solution

An anode mixture comprising an alloy-based anode active material, a sulfide-based solid electrolyte, and an electroconductive material, with a specific ratio of electroconductive material volume percentage to BET specific surface area of the solid electrolyte, ensuring balanced ion and electron conductivity paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If alloy-based active material is used as anode active material, then theoretical capacity per volume is improved, but capacity retention rate during charge-discharge cycles deteriorates

Engineering Contradiction:
Improvetheoretical capacity per volumeVSAvoidcapacity retention rate
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent controls the volume percentage of electroconductive material within 0.05-5% and solid electrolyte within 5-95%, optimizing the physical parameters of the anode mixture to balance capacity and retention. This parameter optimization resolves the contradiction by finding the optimal composition range that maintains both high capacity and good cycle stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite anode structure combining alloy-based active material, electroconductive material, and solid electrolyte. This composite approach allows the system to achieve high theoretical capacity from the alloy while the solid electrolyte and electroconductive material work together to maintain structural integrity and conductivity during cycling, improving capacity retention.

Inventive Principle:
Principle #40Composite materials

2Reliability

If volume percentage of electroconductive material is increased, then electron conductivity is improved, but uniformity of distribution deteriorates

Engineering Contradiction:
Improveelectron conductivityVSAvoiduniformity of distribution
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the volume percentage of electroconductive material to be within 0.05-5%, preventing excessive aggregation while ensuring sufficient electron conductivity. This controlled parameter range maintains uniform distribution by avoiding both too little (insufficient conductivity) and too much (aggregation and non-uniformity).

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent ensures electroconductive material is distributed throughout the anode mixture in a controlled manner, creating local conductive pathways without overwhelming the overall structure. This local quality approach allows electron conductivity to be maintained at necessary points while preserving the uniformity of the overall composition.

Inventive Principle:
Principle #3Local quality

3Reliability

If volume percentage of solid electrolyte is increased, then ion conductivity is improved, but density of anode mixture deteriorates

Engineering Contradiction:
Improveion conductivityVSAvoiddensity of anode mixture
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent controls the volume percentage of solid electrolyte within 5-95%, optimizing the balance between ion conductivity and anode mixture density. This parameter optimization ensures sufficient ion transport pathways are created while maintaining a compact, dense structure that maximizes the energy density of the battery.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anode mixture maintains high capacity retention rates by preventing uneven distribution of electroconductive materials, ensuring balanced conductivity paths and improved cycle characteristics in all-solid-state lithium ion secondary batteries.

Implementation Method 1

a solid electrolyte... ensuring balanced ion and electron conductivity paths

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

an electroconductive material... ensuring balanced ion and electron conductivity paths

Methodology Applied
Scientific EffectElectron conduction: Conduction (electrical)

Implementation Method 3

an alloy-based active material having an average particle diameter of 10 μm or less... a metal such as Si, the metal being able to form an alloy with Li

Methodology Applied
Scientific EffectAlloying: Absorption (physical)

Data Source

PatentUS11196082B2Anode mixture, anode comprising the anode mixture, and all-solid-state lithium ion secondary battery comprising the anode
Publication Date: 2021.12.07 TOYOTA JIDOSHA KK
  • US11196082B2 patent drawing

AI summary

Provided are an anode mixture configured to provide excellent cycle characteristics when used in an all-solid-state lithium ion secondary battery, an anode containing the anode mixture, and an all-solid-state lithium ion secondary battery containing the anode. Disclosed is an anode mixture for an all-solid-state lithium ion secondary battery, wherein the anode mixture contains an anode active material, a solid electrolyte and an electroconductive material; wherein the anode active material contains at least one active material selected from the group consisting of a metal that is able to form an alloy with Li and an oxide of the metal; and wherein a value obtained by dividing, by a BET specific surface area (m2/g) of the solid electrolyte, a volume percentage (%) of the electroconductive material when a volume of the anode mixture is determined as 100 volume %, is 0.09 or more and 1.61 or less.