PEM Fuel Cell Anode Module for Hydrogen Partial Pressure Control

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Solution Overview

Problem

PEM fuel cell systems face longevity issues due to high potential differences and carbon corrosion during startup and idle operations, leading to inefficient energy production and storage or dissipation, particularly in aviation where rapid power ramp-up is required.

Innovation Solution

An anode module with control means to regulate hydrogen partial pressure based on operating parameters, including fuel cell voltage, using inert gas supply and recirculation lines to manage hydrogen partial pressure and prevent damage, allowing for efficient operation without complex energy storage or loss in efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If hydrogen is supplied to the anode during startup from idle operation, then the fuel cell can generate power, but high potential differences form at the H2/air front causing carbon corrosion and reducing system longevity

Engineering Contradiction:
Improvepower generationVSAvoidsystem longevity
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system performs preliminary purging of air from the anode side before hydrogen supply during startup, and preliminary removal of excess hydrogen during idle operation. This prevents the formation of harmful H2/air fronts and high potential differences before power generation begins, thereby protecting the catalytic layers from carbon corrosion while enabling subsequent power generation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control means dynamically adjusts the hydrogen partial pressure at the anode outlet based on operating parameters such as fuel cell voltage. During startup and idle operation, the hydrogen partial pressure is reduced to prevent high potential differences, while during normal operation it is maintained at optimal levels for efficient power generation, thus resolving the contradiction between power output and system longevity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the fuel cell operates at idle producing unused energy, then continuous power availability is maintained, but the energy must be stored in elaborate facilities or dissipated uselessly reducing efficiency

Engineering Contradiction:
Improvecontinuous power availabilityVSAvoidenergy dissipation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Instead of storing or dissipating unused energy during idle operation, the control means changes the operating parameter by reducing the hydrogen partial pressure at the anode outlet. This directly addresses the root cause of the problem by preventing the formation of high potential differences and H2/air fronts, thereby maintaining continuous power availability while avoiding energy loss through storage facilities or dissipation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system extracts and removes excess hydrogen from the anode outlet during idle operation through the purging means, rather than allowing it to accumulate and create harmful conditions. This extraction of unnecessary hydrogen prevents the formation of high potential differences while maintaining system readiness, eliminating the need for elaborate energy storage facilities

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures the longevity of the PEM fuel cell system by directly addressing the causes of damage during startup and idle operations, maintaining efficiency by varying hydrogen partial pressure, and preventing unnecessary energy dissipation or storage.

Implementation Method 1

controlling the hydrogen partial pressure at the anode outlet of the PEM fuel cell system depending on operating parameters of the polymer electrolyte fuel cell system

Methodology Applied
Scientific EffectPartial pressure control:

Implementation Method 2

inert gas supply means, operatively connected to the control means, are provided for introducing an inert gas, in particular nitrogen, into the inlet

Methodology Applied
Scientific EffectGas dilution:

Implementation Method 3

anode exhaust gas inlet for introducing anode exhaust gas from the polymer electrolyte fuel cell system into the anode module

Methodology Applied
Scientific EffectGas recirculation:

Data Source

PatentEP4492510A1Anode module, PEM fuel cell system and method for operating the same
Publication Date: 2025.01.15 DEUTSCHES ZENTRUM FÜR LUFT UND RAUMFAHRT E V
  • EP4492510A1 patent drawingFigure 1
  • EP4492510A1 patent drawingFigure 2a)~2c)
  • EP4492510A1 patent drawing

AI summary

In order to specify an anode module (1) for a polymer electrolyte fuel cell system (5), comprising at least one inlet (2) for introducing operating gas into an operating gas line (3) and an anode outlet (4) for connection to an anode inlet (6) of the polymer electrolyte fuel cell system (5), which, while avoiding the disadvantages of the prior art, enables the most durable and efficient operation of a PEM fuel cell even when starting up from idle, it is proposed that control means (22) for controlling the hydrogen partial pressure at the anode outlet (4) depending on operating parameters of the polymer electrolyte fuel cell system (5) are provided.