Anode Shield for X-ray Tube Spectral Purity

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Solution Overview

Problem

The spectral purity of x-ray beams in analytical x-ray tubes is compromised by conical anode geometry features, leading to backscatter electrons producing unwanted characteristic x-rays due to material differences between the target and substrate, resulting in spectral contamination.

Innovation Solution

An anode shield made of similar material to the target, with a thickness of at least 50 microns, is used to cover the substrate material, reducing spectral contamination by blocking over 99.9% of backscatter x-rays, and the anode geometry is designed with a tapered structure to improve thermal conductivity and reduce heat-related issues.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conical anode geometry features are used, then heat dissipation is improved, but spectral contamination increases due to backscatter electrons producing unwanted characteristic x-rays

Engineering Contradiction:
Improveheat dissipationVSAvoidspectral contamination
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The anode is segmented into distinct functional zones: a target region for x-ray generation and a heat dissipation region with conical geometry. The shield material is applied selectively to specific surfaces (side wall and bottom surface) while leaving the target surface exposed, creating segmented functional areas that resolve the contradiction between heat dissipation needs and spectral purity requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different surface regions of the anode are assigned different material properties. The target surface maintains its original composition for optimal x-ray generation, while the side wall and bottom surface are coated with shield material to prevent backscatter electron interactions. This local differentiation allows the conical geometry to dissipate heat effectively while the shielded regions prevent spectral contamination.

Inventive Principle:
Principle #3Local quality

2Power

If substrate material differs from target material, then thermal conductivity is improved, but characteristic x-ray contamination occurs from backscatter electrons

Engineering Contradiction:
Improvethermal conductivityVSAvoidcharacteristic x-ray contamination
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

A shield material layer is introduced as an intermediary between the substrate and the vacuum environment. This intermediate layer blocks backscatter electrons from directly interacting with the substrate material, preventing the generation of unwanted characteristic x-rays while allowing the substrate to maintain its superior thermal conductivity properties for heat dissipation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The anode structure becomes a composite system combining the target material (for x-ray generation), substrate material (for thermal management), and shield material (for spectral purity). This composite construction allows each material to perform its optimal function: the target generates x-rays, the substrate conducts heat away, and the shield prevents contaminating x-ray generation from backscatter electrons.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces spectral contamination, enhances the thermal management of the anode, and maintains the spectral purity of the x-ray beams, improving the accuracy and reliability of x-ray analysis.

Implementation Method 1

the anode shield... blocking over 99.9% of backscatter x-rays

Methodology Applied
Scientific EffectX-ray absorption: Absorption (EM radiation)

Implementation Method 2

an anode that receives the electrons. When the electrons collide with a target on the anode, some of the energy may be emitted as x-rays, and some of energy may be released as heat

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11545332B1Anode shield
Publication Date: 2023.01.03 VAREX IMAGING CORP
  • US11545332B1 patent drawing
  • US11545332B1 patent drawing
  • US11545332B1 patent drawing

AI summary

Technology is described for an anode including a substrate, a target, and an anode shield. The substrate including a substrate material includes a first portion with a first cross-sectional dimension, and a second portion with a second cross-sectional dimension greater than the first cross-sectional dimension. The target includes a target material attached to a first surface of the first portion of the substrate. The anode shield includes a shield material attached to a second surface of the second portion of the substrate, and the substrate material differs from the target material and the shield material.