Lithium Battery Anode with Dissolvable Layer for Uniform Lithiation

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Solution Overview

Problem

Existing lithium secondary batteries face issues with uneven lithiation of silicon-based negative electrodes, leading to increased initial irreversible capacity and reduced cycle life due to rapid lithiation of active material particles near the current collector and slow lithiation at a distance, along with potential resistance and safety risks from uneven lithium distribution.

Innovation Solution

A negative electrode structure with a lithiation retardation layer made of polymers containing acrylate or carbonate repeating units, which is soluble in electrolyte solutions, is introduced between the negative electrode active material layer and the lithium layer, controlling lithium diffusion and ensuring even lithiation through thermal evaporation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a lithium layer is directly laminated on the negative electrode active material layer, then lithiation speed is improved, but lithium diffusion becomes uneven causing large initial irreversible capacity

Engineering Contradiction:
Improvelithiation speedVSAvoidlithium diffusion uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

A lithiation retardation layer made of polymer (acrylate or carbonate repeating units) is introduced as an intermediary between the lithium layer and negative electrode active material layer. This layer controls and retards lithium diffusion, preventing direct rapid contact while ensuring uniform lithiation across the electrode thickness.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The surface roughness of the lithium layer is precisely controlled to be 0.4 μm or less, and the lithiation retardation layer is designed with specific polymer composition and thickness parameters to optimize lithium diffusion control, achieving uniform lithiation while maintaining high lithiation speed.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If the lithiation retardation layer remains in the negative electrode after lithiation, then lithium diffusion control is improved, but resistance increases

Engineering Contradiction:
Improvelithium diffusion controlVSAvoidresistance
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The lithiation retardation layer is designed to be soluble in carbonate-containing electrolyte solutions. After completing its function of controlling lithium diffusion during lithiation, the layer dissolves in the electrolyte and is removed from the electrode structure, eliminating resistance while maintaining lithium diffusion control benefits.

Inventive Principle:
Principle #34Discarding and recovering

3Manufacturing precision

If lithium layer is formed by thermal evaporation method, then lithiation uniformity is improved, but heat resistance requirement increases

Engineering Contradiction:
Improvelithiation uniformityVSAvoidheat resistance
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The lithiation retardation layer is formed using thermal evaporation method with controlled parameters (surface roughness ≤0.4 μm, specific polymer composition), achieving uniform lithiation while the polymer material selection provides sufficient heat resistance for the thermal evaporation process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithiation retardation layer delays lithium diffusion, allowing uniform lithiation across the electrode thickness, reducing irreversible capacity loss, preventing desorption of active materials, and maintaining low resistance by dissolving post-lithiation, thus enhancing battery performance and safety.

Implementation Method 1

lithium of the lithium layer attached to the negative electrode may be unevenly moved into the negative electrode (solid-diffusion)

Methodology Applied
Scientific EffectLithium diffusion: Diffusion

Implementation Method 2

the lithiation retardation layer is soluble in a carbonate-containing electrolyte solution

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

forming a lithium layer by depositing lithium on the lithiation retardation layer

Methodology Applied
Scientific EffectThermal evaporation: Evaporation

Data Source

PatentEP4016669B1Negative electrode for lithium secondary battery having lithiation retardation layer introduced therein, and method for manufacturing same
Publication Date: 2025.09.10 LG ENERGY SOLUTION LTD
  • EP4016669B1 patent drawingFigure 1
  • EP4016669B1 patent drawingFigure 2
  • EP4016669B1 patent drawing

AI summary

The negative electrode for a lithium secondary battery of the present invention comprises: a negative electrode active material layer; a lithiation retardation layer formed on the negative electrode active material layer; and a lithium layer formed on the lithiation retardation layer, wherein the lithiation retardation layer can be dissolved in an electrolyte.