Anodic Titanium Oxide Pores for Dental Implant Infection Control

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Solution Overview

Problem

Current dental implants face challenges in minimizing bacterial adhesion and biofilm formation on soft tissue surfaces, leading to peri-implant infections, while maintaining optimal soft tissue integration and oral hygiene, and existing surface treatments do not adequately prevent microbial colonization and corrosion.

Innovation Solution

The implementation of a surface composition comprising titanium oxide in the anatase crystalline phase with a porous structure, where at least 90% of pores have an orifice with a mean inside diagonal distance of less than 0.1 µm, combined with a mean roughness value of below 0.3 µm, achieved through an anodic oxidation process, which inhibits bacterial colonization and enhances soft tissue integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the surface is made smooth with machined structures in the sub- or low micrometer range to minimize bacterial adhesion, then bacterial growth is limited and soft tissue integration is good, but peri-implant infections still occur in a few percent of patients

Engineering Contradiction:
Improvebacterial adhesionVSAvoidinfection risk
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent applies a porous titanium oxide layer with controlled pore sizes (0.5-2 µm) on the implant surface. This porous structure provides physical barriers that prevent bacterial colonization while maintaining smooth macroscopic surfaces for soft tissue integration. The porous morphology creates an environment unfavorable for bacterial adhesion and biofilm formation, thereby reducing infection risk without compromising tissue integration.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent creates a composite surface structure consisting of a metallic substrate (titanium or titanium alloy) combined with a titanium oxide layer having specific crystalline phases (anatase and/or rutile). This composite material structure combines the mechanical properties of the metal with the biocompatible and antibacterial properties of the oxide layer, achieving both soft tissue integration and infection prevention.

Inventive Principle:
Principle #40Composite materials

2Reliability

If anodic oxidation is used to create a porous titanium oxide surface to prevent bacterial colonization, then bacterial growth is reduced, but the surface roughness increases which may affect soft tissue integration

Engineering Contradiction:
Improveinfection resistanceVSAvoidsurface roughness
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies local quality by creating a porous structure at the nanometer to micrometer scale while maintaining a smooth macroscopic surface profile. The porous titanium oxide layer has controlled pore sizes (0.5-2 µm) that provide antibacterial properties, while the overall surface roughness is kept within ranges suitable for soft tissue integration. This local differentiation of surface properties at different scales resolves the contradiction between infection resistance and tissue integration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent controls the anodization parameters (voltage, time, electrolyte composition) to achieve specific pore sizes and oxide layer thicknesses. By adjusting these parameters, the surface morphology is optimized to have porous structures at the micro/nano scale for antibacterial effects while maintaining appropriate roughness at the macro scale for soft tissue integration. This parameter optimization resolves the contradiction between the two requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This surface composition significantly reduces bacterial growth and biofilm formation, thereby minimizing the risk of peri-implant infections and ensuring long-term implant survival by maintaining the structural integrity of the machined surface topography while promoting tissue integration.

Implementation Method 1

a surface composition obtainable through an anodic oxidation process

Methodology Applied
Scientific EffectAnodic oxidation: Anodising

Implementation Method 2

anodic oxidation process, which inhibits bacterial colonization

Methodology Applied
Scientific EffectElectrochemical oxidation: Oxidation

Implementation Method 3

said surface composition has a porous structure where at least 90% of the pores have an orifice with a mean inside diagonal distance of less than 0,1 µm

Methodology Applied
Scientific EffectPhysical barrier effect: Physical Containment

Data Source

PatentEP3113804B1Implant surface composition
Publication Date: 2019.12.25 NOBEL BIOCARE SERVICES AG
  • EP3113804B1 patent drawingFigure 1A
  • EP3113804B1 patent drawingFigure 1B
  • EP3113804B1 patent drawingFigure 2~4B

AI summary

An implant structure or parts thereof having a surface composition obtainable through an anodic oxidation process is disclosed. The surface composition comprising titanium oxide in the anatase crystalline phase and at least 90% of the pores have an orifice with a mean inside diagonal distance of less than 0,1 μm. It is also disclosed an implant system comprising said surface composition and a method of obtaining said surface.