ANPC Gate Drive Circuit With Dynamic Resistance for Voltage Stress

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Solution Overview

Problem

Conventional active neutral-point clamped (ANPC) power converters using silicon carbide (SiC) switches face high voltage stress due to commutation loop inductance, leading to reduced operational efficiency and reliability.

Innovation Solution

The solution involves a gate drive circuit that selectively adjusts the gate resistance and switching speed of semiconductor switches based on the converter's state or mode, reducing voltage stress across switches and enhancing the operational life of ANPC converters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional gate drive circuits with fixed gate resistance are used, then the switching speed is constant, but voltage stress increases due to commutation loop inductance

Engineering Contradiction:
Improvevoltage stress on switchesVSAvoidgate drive circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate drive circuit dynamically adjusts the gate resistance value based on the switching state and operational mode of the power converter. During certain switching transitions, the circuit switches between different resistance values to optimize the trade-off between switching speed and voltage stress reduction, thereby improving reliability without requiring a completely complex circuit architecture

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the electrical parameter (gate resistance) of the gate drive circuit based on operational conditions. By varying the resistance value, the circuit optimizes the gate charging/discharging current, which directly controls the switching speed and reduces voltage stress across the semiconductor switches during commutation

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high switching speed is maintained, then productivity is improved, but voltage stress and operational reliability deteriorate

Engineering Contradiction:
Improveswitching speedVSAvoidoperational life of converter
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The gate drive circuit applies periodic or conditional adjustment of gate resistance based on the switching cycle and operational mode. During specific switching intervals, the circuit modifies the resistance to reduce voltage stress, while maintaining high switching speed during other intervals, achieving a periodic optimization that balances productivity and reliability

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The circuit dynamically adapts the gate resistance during operation, switching between different resistance values based on real-time operational conditions. This dynamic adjustment allows the system to maintain high productivity when conditions permit while reducing voltage stress and extending operational life when necessary

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12132391B2Power converter having a gate drive circuit and method of operating
Publication Date: 2024.10.29 GENERAL ELECTRIC CO
  • US12132391B2 patent drawing
  • US12132391B2 patent drawing
  • US12132391B2 patent drawing

AI summary

A power converter apparatus comprises a set of switching elements communicatively coupled with a set of gate drive circuits. Each gate drive circuit is configured to provide a respective drive signal to a corresponding switching element, each switching element being switchably responsive to the respective drive signal. The apparatus includes a controller module configured to control an output state of the power converter, and selectively change one of a respective gate resistance and a respective gate current of a corresponding subset of the gate drive circuits based on the output state of the power converter.