Space Antenna Array Planarity Control Using GPS, IMU, and Torque Rods

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Solution Overview

Problem

Large, flexible space structures in satellite arrays experience significant displacement and rotation due to external forces in orbit, leading to structural deflections that affect beamforming and communication quality, which existing technologies struggle to accurately measure and correct in real-time.

Innovation Solution

A sensor suite comprising GPS units and inertial measurement units (IMUs) is integrated with a real-time estimation algorithm and closed-loop control system using torque rods to monitor and correct for structural deviations, ensuring the array remains planar and maintaining communication and solar power efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If mechanical compensations (torque rods) are used to correct array displacement, then structural deflection is reduced, but device complexity increases

Engineering Contradiction:
Improvearray planarityVSAvoidcontrol system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical adjustment mechanisms with a digital beamforming system that uses signal processing to compensate for array displacements. Instead of mechanically adjusting each antenna element's position, the system uses phase and amplitude corrections applied to the received signals, achieving the same effect with simpler hardware.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operational parameters of the antenna elements (phase and amplitude) to compensate for physical displacements. By adjusting these electrical parameters dynamically, the system maintains beamforming performance despite structural deflections, avoiding the need for complex mechanical compensation systems.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If beamforming corrections are applied to compensate residual displacement, then array planarity is maintained, but measurement precision requirements increase

Engineering Contradiction:
Improvearray planarityVSAvoiddisplacement measurement accuracy
Core Design Contradiction:
Manufacturing precisionVSMeasurement precision

Solution Approach 1:

The patent implements a feedback system where displacements are continuously measured by sensors (GPS and IMUs) and the beamforming parameters are dynamically adjusted in response. This closed-loop control allows the system to compensate for displacements in real-time, maintaining array planarity even with moderate measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent transitions from static array configuration to dynamic adaptation. The beamforming parameters are continuously updated based on real-time displacement measurements, allowing the system to maintain performance despite ongoing structural deflections caused by orbital forces and thermal expansion.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If GPS and IMU sensors are integrated for real-time displacement monitoring, then measurement accuracy improves, but device complexity increases

Engineering Contradiction:
Improvedisplacement measurement accuracyVSAvoidsensor suite complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses multi-functional sensors that serve multiple purposes. The GPS receivers provide both position information for beamforming corrections and attitude information for orientation corrections. The IMUs provide both displacement and rotation measurements, reducing the need for separate dedicated sensors and simplifying the overall system architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves sub-centimeter accuracy in displacement correction, minimizing structural deflections and maintaining radiation pattern integrity, thereby enhancing the performance and reliability of satellite arrays in space.

Implementation Method 1

torque rods that apply a magnetic moment against the Earth's magnetic field which moves the connectors toward their fully deployed configuration

Methodology Applied
Scientific EffectMagnetic moment interaction with Earth's magnetic field: Magnetic Field

Implementation Method 2

Carrier Phase Differential GPS, IMU and magnet torques on large space structures

Methodology Applied
Scientific EffectCarrier phase differential GPS measurement:

Data Source

PatentUS12261678B1AOCS system to maintain planarity for space digital beam forming using carrier phase differential GPS, IMU and magnet torques on large space structures
Publication Date: 2025.03.25 AST & SCIENCE LLC
  • US12261678B1 patent drawing
  • US12261678B1 patent drawing
  • US12261678B1 patent drawing

AI summary

A closed-loop motion monitoring and control system for structural mode control in a large, flexible space structure. The system uses combined sensor data to detect low-magnitude, low-frequency motion, estimate structure deformation constants, and damp structural vibrations with electromagnetic torque application.