Antenna Board Alignment via Contrasting Background and Binarization

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Solution Overview

Problem

Current manufacturing processes, particularly in antenna manufacturing, face challenges in accurately detecting whether screws are correctly locked into screw holes due to similar colors between the antenna board and screw heads, leading to incorrect edge detection and alignment issues.

Innovation Solution

An antenna board alignment method involving a microprocessor that calculates central and outer positioning points using a camera and image processing, with the board placed on a contrasting background to enhance edge detection, and employing techniques like binarization and Gaussian filters to distinguish locked screws from unlocked holes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional edge detection techniques (Sobel, Kirsch, Prewitt, Canny) are used, then the detection process is simple and fast, but the detection accuracy deteriorates when the antenna board color is similar to the screw head color

Engineering Contradiction:
Improvedetection speedVSAvoidedge detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary actions by first performing binarization on the image to convert it into a binary image where the antenna board and background are clearly distinguished. This preliminary step prepares the image for subsequent edge detection, ensuring that the detection algorithm can accurately identify edges even when the antenna board color is similar to the screw head color. The binarization process creates a clear distinction between the board and background before edge detection begins.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary element by using a contrasting background (different color from the antenna board) to enhance edge detection. This background acts as a mediator that creates a clear visual distinction between the antenna board and its surroundings, allowing traditional edge detection algorithms to work effectively. The contrasting background serves as an intermediate reference that improves the detection accuracy without requiring complex modification of the detection algorithms themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the antenna board is not correctly aligned, then the detection process is simpler, but the detection accuracy of screw hole positions deteriorates

Engineering Contradiction:
Improvealignment process complexityVSAvoidscrew hole position detection accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by implementing an alignment process that uses the contrasting background and binarized image to automatically position the antenna board correctly before detection begins. This preliminary alignment step ensures that the board is properly oriented and positioned, creating optimal conditions for accurate screw hole position detection. The alignment process prepares the system in advance, preventing detection errors that would occur with misaligned boards.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces manual or mechanical alignment methods with an image processing-based alignment system. By using computer vision techniques to detect the antenna board's position and orientation relative to the contrasting background, the system automatically performs alignment without requiring complex mechanical adjustment mechanisms. This substitution of mechanical alignment with optical-digital alignment simplifies the overall system while improving precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Quantity of substance

If similar colors between antenna board and screw head are used, then the manufacturing cost is reduced, but the detection accuracy deteriorates

Engineering Contradiction:
Improvematerial costVSAvoidscrew detection accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent introduces a contrasting background as an intermediary element that compensates for the similar colors between the antenna board and screw head. This background serves as a reference frame that creates a clear distinction between the board and its surroundings, allowing the detection system to accurately identify the board's position and orientation. The intermediary background enables accurate detection without requiring expensive materials with contrasting colors.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes color changes by implementing binarization that transforms the original image into a binary representation where color differences are emphasized. The binarization process converts the image into distinct regions based on color intensity, creating a clear visual distinction between the antenna board and the contrasting background. This color transformation enables accurate edge and feature detection even when the original colors of the board and screw head are similar.

Inventive Principle:
Principle #32Color changes

Data Source

PatentUS11734853B1Antenna board alignment method
Publication Date: 2023.08.22 GRAND TEK TECH
  • US11734853B1 patent drawing
  • US11734853B1 patent drawing
  • US11734853B1 patent drawing

AI summary

An antenna board alignment method includes following steps: A microprocessor finds a central positioning point on an antenna board to locate a positioning rectangle. The microprocessor finds four inner positioning points on the positioning rectangle to locate the antenna board. The microprocessor finds a plurality of outer positioning points at a plurality of edge locations on the antenna board to locate at least one edge of the antenna board.