Vehicular Antenna Connector Capacitive Coupling via Insulating Adhesive

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Solution Overview

Problem

Existing vehicular antenna connectors face challenges in maintaining mechanical strength and electrical characteristics while avoiding the use of lead solder, as unleaded solders have high melting points that can damage glass substrates, and conductive adhesives with high conductivity compromise adhesive strength and durability.

Innovation Solution

A vehicular antenna apparatus with a connector that uses an insulating adhesive with a dielectric constant of 4 or more, preferably containing carbon black, to capacitively couple the feeding electrode and terminal electrode, providing both mechanical strength and electrical characteristics without the need for lead solder, and featuring a spacer for gap maintenance between the connector and dielectric substrate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If unleaded solder is used to mount the connector, then the mechanical strength and electrical connection are improved, but the treatment temperature becomes high which may damage the glass substrate

Engineering Contradiction:
Improvemechanical strength of connector mountingVSAvoidtreatment temperature during mounting
Core Design Contradiction:
StrengthVSTemperature

Solution Approach 1:

The patent replaces the traditional soldering process (thermal-mechanical connection method) with a conductive adhesive bonding process (chemical-mechanical connection method). The connector is mounted using a conductive adhesive that bonds at lower temperatures, avoiding glass damage while providing both mechanical strength and electrical connection through the adhesive material itself.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the bonding temperature parameter from high temperature (soldering at melting point of unleaded solder) to low temperature (conductive adhesive curing temperature). This parameter change allows the glass substrate to remain undamaged while achieving reliable mechanical and electrical connection through the conductive adhesive material.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conductive adhesive with high conductivity is used, then the electrical connection is improved, but the adhesive strength is reduced

Engineering Contradiction:
Improveelectrical connection qualityVSAvoidadhesive strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent employs a composite conductive adhesive material that combines adhesive polymer matrix with conductive filler particles (such as metal powders or carbon materials). This composite structure allows the material to simultaneously exhibit both adhesive properties (for mechanical bonding) and conductive properties (for electrical connection), resolving the trade-off between electrical conductivity and adhesive strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive adhesive exhibits different local properties: the polymer matrix provides adhesive strength and binding, while the dispersed conductive filler particles provide electrical conductivity. This local differentiation of functions within the same material allows simultaneous achievement of both adhesive and conductive requirements.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If the connector is mounted close to the glass surface, then the space utilization is improved, but the electrical characteristics and signal transmission are degraded

Engineering Contradiction:
Improvespace utilization of connectorVSAvoidelectrical characteristics
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces a spacer component as an intermediary element between the connector and the glass substrate. This spacer maintains an optimal gap distance that ensures good electrical characteristics and signal transmission by preventing unwanted coupling or interference, while still allowing compact overall design. The spacer acts as a mediator that balances spatial efficiency with electrical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces damage to the dielectric substrate, enhances mechanical strength, and maintains excellent electrical characteristics, allowing for efficient radio wave signal transmission with reduced insertion loss and improved reception gain, suitable for various frequency bands.

Implementation Method 1

the feeding electrode and the terminal electrode are joined via an insulating adhesive, thereby being capacitively coupled with each other

Methodology Applied
Scientific EffectCapacitive coupling: Capacitance

Implementation Method 2

the insulating adhesive preferably has a dielectric constant of 4 or more

Methodology Applied
Scientific EffectDielectric property: Dielectric

Data Source

PatentUS10622699B2Vehicular antenna apparatus and connector for vehicular antenna apparatus
Publication Date: 2020.04.14 AGC INC
  • US10622699B2 patent drawing
  • US10622699B2 patent drawing
  • US10622699B2 patent drawing

AI summary

The present invention relates to a vehicular antenna apparatus including: a dielectric substrate; an antenna provided to the dielectric substrate; and a connector electrically connected to a feeding cable of a receiving apparatus, in which the antenna includes an antenna conductor provided to the dielectric substrate, and a feeding electrode electrically connected to the antenna conductor and provided on a first surface of the dielectric substrate, the connector includes a connector main body supporting the feeding cable, and a terminal electrode provided to the connector main body and electrically connected to the feeding cable, and the feeding electrode and the terminal electrode are joined via an insulating adhesive, thereby being capacitively coupled with each other.