Antenna Frame Assembly for Reliable Cable Connection

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Solution Overview

Problem

The assembly of antennas in network communication devices is challenging due to the need for long signal cables and the difficulty in adjusting the antenna's position and angle, leading to increased production time and cost.

Innovation Solution

The use of an antenna frame that is assembled directly on the circuit board, with the antenna engaged in a slot on the frame, provides a secure and adjustable mounting system that simplifies assembly and reduces the risk of signal cable disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the antenna is fixed on the housing by adhesive and connected through a long signal cable, then the antenna can be mounted on the housing, but the assembly becomes complex and the signal cable falls off easily when pulled

Engineering Contradiction:
Improvesignal cable connection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the antenna mounting function and the signal cable connection function into a single integrated antenna frame structure. The antenna frame is assembled directly on the circuit board and provides both mechanical support for the antenna and integrated signal cable routing, eliminating the need for separate mounting brackets and cable management components. This integration reduces assembly complexity and improves connection reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The antenna frame serves as an intermediary structure between the circuit board and the antenna. It provides a stable mounting platform that is directly assembled on the circuit board, and simultaneously integrates the signal cable connection points. This intermediary structure eliminates the need for long signal cables and separate mounting mechanisms, reducing both complexity and improving reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the antenna is assembled to the housing and connected to the circuit board, then the antenna can be installed, but a test needs to be performed on the whole assembly and adjustment takes a lot of time when the test result is not good

Engineering Contradiction:
Improveassembly test reliabilityVSAvoidadjustment time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent segments the antenna assembly into modular components: the antenna frame (assembled on the circuit board), the antenna element (engaged in the slot), and the signal cable (integrated into the frame). This segmentation allows for independent assembly and testing of each module, enabling quick identification and adjustment of problematic components without retesting the entire assembly, thus reducing adjustment time while maintaining test reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The antenna frame incorporates a slot that allows the antenna to be engaged and disengaged easily, providing dynamic adjustability during the testing phase. The slot design enables quick repositioning and angle adjustment of the antenna element without requiring complex fastening or disassembly operations, significantly reducing the time needed for adjustments when test results are not satisfactory.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a long signal cable is used to connect the antenna to the circuit board, then the antenna can be connected, but the signal cable falls off easily when being pulled

Engineering Contradiction:
Improvecable connection easeVSAvoidcable connection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent extracts the signal cable connection points from the traditional housing-mounted configuration and relocates them directly to the circuit board through the antenna frame. This extraction eliminates the need for long signal cables that are prone to falling off, as the connections are now made at the source (circuit board) rather than through extended cable runs, improving reliability while maintaining ease of connection through the integrated frame structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12334654B2Network communication device with antenna frame
Publication Date: 2025.06.17 SERCOMM CORP
  • US12334654B2 patent drawing
  • US12334654B2 patent drawing
  • US12334654B2 patent drawing

AI summary

A network communication device having an antenna frame includes a circuit board, a network communication chip, an antenna, a signal cable and an antenna frame. The network communication chip is disposed on the circuit board. The signal cable is electrically connected to the antenna and the circuit board. The antenna frame is assembled on the circuit board. The antenna frame has a slot. The antenna is engaged in the slot. The antenna is directly fixed on the circuit board through the antenna frame, and the assembling of the antenna is easy to complete.