Antenna Module PCB Grid Array for Low-Loss 5G Feeding

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Solution Overview

Problem

Existing antenna structures in wireless communication systems face challenges in reducing signal transmission loss and improving performance, particularly in 5G systems operating at higher frequencies, due to increased complexity and number of antenna elements, which complicates assembly and increases manufacturing costs.

Innovation Solution

An antenna module with a grid array connection between an antenna board and a main board, featuring a feeding line on the antenna board or an air layer, reduces signal loss by direct interconnection and minimizes dielectric loss through an air-based feed structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional antenna structures are used in 5G systems, then communication performance can be maintained, but signal transmission loss increases and manufacturing complexity increases

Engineering Contradiction:
Improvesignal transmission lossVSAvoidantenna structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The antenna system is divided into multiple antenna elements arranged in arrays, with each element independently connected to the main board through grid arrays. This segmentation allows for reduced signal loss in each individual path while maintaining overall system performance through modular construction.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from planar feeding structures to three-dimensional air-based feeding lines that extend vertically between the antenna board and main board. This dimensional change reduces dielectric loss by minimizing contact with lossy substrate materials while maintaining electrical connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the number of antenna elements is increased to improve communication performance, then data rate increases, but manufacturing cost and assembly complexity increase

Engineering Contradiction:
Improvedata rateVSAvoidmanufacturing cost and assembly
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The grid array structure serves multiple functions simultaneously: it provides electrical connection between antenna elements and the main board, establishes precise spatial positioning for multiple antenna elements, and enables modular assembly. This universal structure allows scalable deployment from 4 to 64 or more antenna elements without requiring different connection methodologies.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The antenna board is pre-assembled with multiple antenna elements and grid array connections before being integrated with the main board. This preliminary assembly allows for standardized manufacturing of antenna sub-arrays that can be scaled and configured flexibly, reducing overall system assembly complexity.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If feeding lines are disposed on substrate layers, then manufacturing is simplified, but dielectric loss increases

Engineering Contradiction:
Improvefeeding line manufacturingVSAvoiddielectric loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

Air serves as an intermediary medium between the antenna board and main board, replacing traditional dielectric substrate materials in the feeding path. The grid array structures act as intermediate connectors that bridge the air-based feeding lines, maintaining electrical connection while minimizing dielectric loss through reduced substrate contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12389540B2Antenna module and electronic device including same
Publication Date: 2025.08.12 SAMSUNG ELECTRONICS CO LTD
  • US12389540B2 patent drawing
  • US12389540B2 patent drawing
  • US12389540B2 patent drawing

AI summary

An electronic device is provided. The electronic device includes multiple antenna arrays, multiple first printed circuit board (PCB) sets corresponding to the multiple antenna arrays, a second PCB including a power interface, and a grid array configured to couple a first surface of each of first PCBs of the first PCB sets corresponding to an antenna array and a first surface of the second PCB, wherein the size of the first PCB is smaller than that of the second PCB, and a feeding line configured to transfer a signal to an antenna element is formed on at least one of a layer corresponding to the first surface of each of the first PCBs or a layer corresponding to the first surface of the second PCB.