Embedded Antenna Array Metrology Circuit for Faster Phased Array Testing

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Solution Overview

Problem

Conventional phased antenna array testing methods are costly, time-consuming, and prone to mechanical maneuvering errors, limiting throughput and accuracy.

Innovation Solution

An integrated antenna array testing circuit with a testing sequence generation logic and memory to efficiently determine and apply testing states to each antenna element, reducing data upload complexity and testing time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If mechanical maneuvering is used to position antennas during testing, then measurement coverage is improved, but measurement precision deteriorates due to mechanical errors

Engineering Contradiction:
Improvemeasurement coverageVSAvoidangle or distance measurement accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent replaces mechanical maneuvering systems with an electronic/phased array system. Instead of physically moving antennas or probes to achieve different measurement configurations, the system uses electronic beam forming and signal processing to synthesize different measurement perspectives and positions. This substitution eliminates mechanical errors in angle and distance measurement while maintaining full measurement coverage through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates virtual copies of physical measurement positions through signal processing. By processing signals from fixed antenna elements with different phase and amplitude weights, the system synthesizes measurement data equivalent to having physical antennas at multiple positions and angles. This allows comprehensive measurement coverage without actual mechanical movement.

Inventive Principle:
Principle #26Copying

2Measurement precision

If comprehensive antenna testing is performed, then measurement accuracy is improved, but productivity deteriorates due to time-consuming processes

Engineering Contradiction:
Improveantenna performance measurement accuracyVSAvoidnumber of phased antenna arrays tested per unit time
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent enables continuous testing by eliminating mechanical repositioning time. Multiple measurement configurations are performed simultaneously or in rapid succession using electronic beam forming, allowing the testing process to continue without interruption. The system can cycle through different measurement scenarios continuously, significantly increasing throughput while maintaining comprehensive measurement capabilities.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The patent implements periodic scanning of beam directions and measurement configurations through electronic control rather than mechanical movement. The beam can be electronically steered through different angles and positions in a periodic sequence, achieving comprehensive coverage much faster than mechanical systems while maintaining measurement accuracy through precise electronic phase control.

Inventive Principle:
Principle #19Periodic action

3Loss of information

If traditional testing equipment and procedures are used, then measurement comprehensiveness is improved, but device complexity increases due to expensive equipment

Engineering Contradiction:
Improvecompleteness of antenna performance dataVSAvoidtesting equipment complexity and cost
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent makes the phased antenna array itself multi-functional by integrating testing capabilities into its normal operation. The same antenna elements used for communication also serve as transmitters and receivers for self-testing. The beam forming network and signal processing infrastructure serve dual purposes: normal communication functions and comprehensive antenna performance measurement, eliminating the need for separate dedicated testing equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements self-testing where the antenna array tests itself without external specialized equipment. The array transmits test signals through its own elements and receives the responses, performing autonomous characterization of its performance. This self-service approach eliminates complex external testing infrastructure while achieving complete measurement of antenna parameters.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3617722B1Embedded antenna array metrology systems and methods
Publication Date: 2025.10.22 ROCKWELL COLLINS INC
  • EP3617722B1 patent drawingFigure 1
  • EP3617722B1 patent drawingFigure 2
  • EP3617722B1 patent drawingFigure 3

AI summary

An antenna array testing circuit can include a circuitry including a plurality of memory registers, a testing sequence generation logic, and a testing control logic. The memory registers can store, for each antenna element of a plurality of antenna elements of the phased antenna array, a corresponding antenna element ID. The memory registers can store a testing step ID indicative of a testing step of a sequence of testing steps. The testing sequence generation logic can determine, for each antenna element of the phased antenna array, using the corresponding antenna element ID and the testing step ID, a corresponding testing signal indicative of a testing state of the antenna element during the testing step. The testing control logic can cause each antenna element the phased antenna array to be configured according to the corresponding testing signal during the testing step.