Antenna Mounting Structure With Asymmetric Flanges For EMI Protection

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Solution Overview

Problem

Existing mounting structures for antennas fail to ensure reliable anti-electromagnetic interference and protection performance, and are complex to assemble, especially when multiple connectors need to be mounted.

Innovation Solution

A mounting structure with a main body, flanges, a protective pad, and a supporting component, allowing for precise contact and alignment of connectors, using fasteners and gaskets for secure attachment and interference fit, and featuring movable locating portions for simplified assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple connectors are mounted using prior art mounting structures, then the antenna can perform RF testing, but the protection performance and anti-electromagnetic interference performance cannot be ensured after the extrusion frame is mounted

Engineering Contradiction:
Improveprotection performance and anti-electromagnetic interference performanceVSAvoidmounting structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting structure is divided into separate functional components: a mounting plate for mechanical attachment, a protective pad for sealing and protection, and a supporting component for structural support. This segmentation allows each component to be optimized for its specific function while working together to achieve both mounting capability and protection performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective pad acts as an intermediary component between the mounting plate and the extrusion frame. It provides the necessary sealing and protection while allowing the mounting structure to maintain both mechanical stability and electromagnetic shielding effectiveness.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If prior art mounting structures are used to mount multiple connectors, then connectors can be connected to the inner core, but the mounting work becomes relatively complex

Engineering Contradiction:
Improvemounting efficiencyVSAvoidmounting structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

By dividing the mounting structure into modular components (mounting plate, protective pad, supporting component), the assembly process becomes more systematic and easier to execute, reducing the complexity of mounting multiple connectors simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting plate is designed with multiple mounting holes that can accommodate multiple connectors, making the structure universal and multi-functional. This allows several connectors to be mounted using the same basic structure, simplifying the overall mounting process.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the first flange and second flange are at the same height, then the structure appears symmetric, but manufacturing tolerance may cause the second flange to be higher than the first flange, preventing good surface contact

Engineering Contradiction:
Improvesurface contact qualityVSAvoidmanufacturing tolerance variation
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The first flange is designed to be higher than the second flange, creating an asymmetric structure. This intentional asymmetry ensures that the first flange makes contact with the extrusion frame first, compensating for manufacturing tolerances and ensuring reliable surface contact and sealing.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The protective pad is positioned to compensate for potential height variations between flanges. It provides a cushioning effect that ensures proper sealing and contact even when manufacturing tolerances cause deviations from the ideal geometry.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10964999B2Mounting structure, antenna device and method for assembling antenna device
Publication Date: 2021.03.30 OUTDOOR WIRELESS NETWORKS LLC
  • US10964999B2 patent drawing
  • US10964999B2 patent drawing
  • US10964999B2 patent drawing

AI summary

The present disclosure discloses a mounting structure, an antenna device and a method for assembling the antenna device. The mounting structure is used for mounting a connector to a first fixing part and a second fixing part, and comprises: a main body portion which defines a hollow cavity for receiving the connector, a first flange arranged on an upper surface of the main body portion around the hollow cavity and a second flange arranged on the upper surface of the main body portion around the first flange and spaced apart from the first flange; a protective pad received in a protective pad receiving portion defined between the first flange and the second flange; a supporting component to be fixed to the second fixing part, the main body portion being fitted within the supporting component; and at least one fastener used for fastening the mounting structure to the first fixing part, so that the first flange comes into direct contact with the lower surface of the first fixing part.