5G Antenna Polymer Substrate Low Dissipation Factor

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Solution Overview

Problem

The challenge in developing 5G antennas is the need for high-performance materials that enable miniaturization while maintaining or improving performance capabilities, as conventional materials often limit miniaturization and affect high-frequency performance.

Innovation Solution

A 5G antenna system utilizing a substrate with a polymer composition that includes a polymer matrix with a glass transition temperature of 30°C or more and a laser activatable additive, exhibiting a dissipation factor of 0.1 or less, which provides excellent dielectric properties, thermal, and mechanical properties, allowing for the creation of small-sized antennas with improved signal transfer efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If conventional materials are used in 5G antennas, then manufacturing and processing are easier, but miniaturization is limited and high-frequency performance deteriorates

Engineering Contradiction:
Improveantenna sizeVSAvoidhigh-frequency performance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs a composite substrate structure combining a first substrate layer with a second substrate layer having different dielectric constants. This layered composite approach enables miniaturization of antenna elements while maintaining high-frequency signal integrity by optimizing electromagnetic field distribution and reducing signal loss at 5G frequencies.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes materials with specific dielectric constant parameters (different dielectric constants between layers) to achieve miniaturization. By carefully selecting and controlling the dielectric parameters of substrate materials, the antenna elements can be scaled down while preserving their high-frequency performance characteristics.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If polymer composition with low dissipation factor is used, then signal transfer efficiency improves, but material selection and processing become more challenging

Engineering Contradiction:
Improvesignal lossVSAvoidmaterial processing
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent uses a composite polymer composition combining a base polymer matrix with specific additives to achieve low dissipation factor (signal loss) while maintaining manufacturability. The composite formulation balances electrical performance with processing characteristics, enabling both low signal loss and ease of manufacturing through integrated material design.

Inventive Principle:
Principle #40Composite materials

3Volume of moving object

If miniaturization is pursued, then antenna size decreases, but signal transfer efficiency and performance capabilities deteriorate

Engineering Contradiction:
Improveantenna sizeVSAvoidsignal loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent employs composite substrate materials with optimized dielectric properties that compensate for the negative effects of miniaturization. The composite structure maintains low signal loss despite reduced antenna dimensions by controlling electromagnetic field confinement and reducing parasitic effects through material engineering.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes material parameters (dielectric constant, dissipation factor) to counterbalance the effects of miniaturization. By adjusting these material parameters, the antenna maintains efficient signal transfer even at reduced sizes, as the material properties compensate for the smaller dimensional scale.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymer composition enables the production of compact 5G antennas with low signal loss, high thermal and mechanical stability, and efficient signal transfer, meeting the requirements for high-speed data communication in 5G networks by maintaining dielectric and mechanical properties across various temperatures.

Implementation Method 1

The substrate comprises a polymer composition that comprises a polymer matrix containing at least one polymer having a glass transition temperature of about 30° C. or more and at least one laser activatable additive wherein the polymer composition exhibits a dissipation factor of about 0.1 or less, as determined at a frequency of 2 GHz

Methodology Applied
Scientific EffectDielectric properties: Dielectric

Data Source

PatentUS11705641B2Antenna system including a polymer composition having a low dissipation factor
Publication Date: 2023.07.18 TICONA SUMMIT LLC
  • US11705641B2 patent drawing
  • US11705641B2 patent drawing
  • US11705641B2 patent drawing

AI summary

A 5G antenna system is disclosed that comprises a substrate and at least one antenna element configured to transmit and receive 5G radio frequency signals. The at least one antenna element is coupled to the substrate. The substrate comprises a polymer composition that comprises a polymer matrix containing at least one polymer having a glass transition temperature of about 30° C. or more and at least one laser activatable additive wherein the polymer composition exhibits a dissipation factor of about 0.1 or less, as determined at a frequency of 2 GHz.