Antenna Assembly Using Segmented Flexible Circuits

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Solution Overview

Problem

As portable electronic devices become more complex and smaller, integrating functional components like antennas without degrading performance or increasing cost is challenging, especially due to space constraints and the need for mechanical robustness.

Innovation Solution

The use of multiple flexible circuits attached together with shielding layers and attachment regions, including signal and shielding pads, to form an antenna assembly that provides mechanical robustness and reduces signal loss, mounted to a chassis with a grounding path for improved signal containment and interference mitigation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single flexible circuit is used for the antenna, then the device complexity is reduced, but the mechanical robustness and signal integrity deteriorate

Engineering Contradiction:
Improveantenna structure complexityVSAvoidmechanical robustness and signal integrity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The antenna is divided into multiple separate flexible circuits instead of using a single flexible circuit. Each flexible circuit contains shielding layers and attachment regions with signal and shielding pads. This segmentation allows each circuit to be optimized independently while collectively providing enhanced mechanical robustness and signal integrity through the combined structure of multiple circuits with integrated shielding.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple flexible circuits are attached together to form an antenna assembly, then the mechanical robustness and signal integrity are improved, but the device complexity increases

Engineering Contradiction:
Improvemechanical robustness and signal integrityVSAvoidantenna assembly structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple flexible circuits are attached together through their attachment regions to form an integrated antenna assembly. The circuits are combined such that their shielding layers work collectively to contain signals and mitigate interference, while their signal pads connect to form continuous signal paths. This merging approach achieves enhanced reliability while managing complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The antenna assembly uses composite construction by combining multiple flexible circuits with different functional layers (signal layers, shielding layers, dielectric layers) into a single integrated structure. This composite approach allows each layer to contribute its specific properties, resulting in an assembly with superior mechanical robustness and signal integrity compared to individual circuits.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If shielding layers are added to each flexible circuit, then the signal containment and interference mitigation are improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvesignal interference and lossVSAvoidflexible circuit manufacturing
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The shielding function is segmented and distributed across multiple flexible circuits rather than requiring a single complex shielded structure. Each flexible circuit incorporates its own shielding layers, allowing standard manufacturing processes to be applied to each circuit independently. This segmentation of the shielding function reduces manufacturing complexity while maintaining effective signal containment and interference mitigation across the entire antenna assembly.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10938092B2Antenna assembly
Publication Date: 2021.03.02 APPLE INC
  • US10938092B2 patent drawing
  • US10938092B2 patent drawing
  • US10938092B2 patent drawing

AI summary

A disclosed antenna assembly includes a first flexible circuit having a first signal line, at least one first shielding layer, and a first attachment region. The first attachment region includes a first signal pad and first shielding pads disposed around the first signal pad. The antenna assembly further includes a second flexible circuit having a second signal line, at least one second shielding layer, and a second attachment region. The second attachment region includes a second signal pad and second shielding pads disposed around the second signal pad. The first attachment region is attached to the second attachment region.