Beam-Steerable Antenna Single-Drive Tilt Mechanism

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Solution Overview

Problem

Existing antenna systems face alignment challenges due to manual pointing inaccuracies and environmental factors, leading to misalignment over time, which affects communication quality and increases maintenance costs.

Innovation Solution

An antenna assembly with a single drive interface and a tilt assembly that moves the antenna beam in a spiral pattern, allowing for precise two-dimensional beam scanning and remote realignment, reducing the need for multiple motors and improving alignment accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual pointing process is used to align the antenna, then the antenna can be installed with basic alignment, but the alignment accuracy is limited and misalignment occurs over time

Engineering Contradiction:
Improvealignment accuracyVSAvoidalignment mechanism
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The antenna positioner enables self-alignment by automatically adjusting the antenna beam direction through a single drive interface that controls multiple degrees of freedom, eliminating the need for manual intervention and maintaining optimal alignment over time without technician involvement

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system transitions from static manual alignment to dynamic automated adjustment, where the antenna positioner continuously or periodically corrects beam direction based on feedback, adapting to environmental changes and maintaining precision throughout the antenna's operational life

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If multiple motors are used to provide two-dimensional beam scanning, then precise alignment can be achieved, but the device complexity and cost increase

Engineering Contradiction:
Improvebeam scanning precisionVSAvoidnumber of motors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple motor functions are merged into a single drive interface that simultaneously controls both elevation and azimuth adjustments through a clever mechanical linkage system, reducing the component count while maintaining two-dimensional beam scanning capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single drive interface performs multiple functions by controlling both vertical and horizontal beam positioning through a unified mechanism, eliminating the need for separate motors for each degree of freedom and simplifying the overall system architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the antenna is left fixed after installation, then the system is simple to operate, but misalignment occurs due to environmental factors and mounting bracket slip

Engineering Contradiction:
Improvealignment stabilityVSAvoidremote realignment capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system incorporates feedback mechanisms that monitor beam alignment status and automatically trigger corrective adjustments through the antenna positioner when misalignment is detected, maintaining reliable alignment without requiring manual intervention or complex operational procedures

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The antenna positioner enables self-correction of alignment drift by automatically detecting and compensating for misalignment caused by environmental factors, mounting bracket slip, or other disturbances, maintaining reliable performance without technician intervention

Inventive Principle:
Principle #25Self-service

4Reliability

If misalignment is compensated by reducing modulation and coding rate, then communication quality is maintained, but system resource usage increases

Engineering Contradiction:
Improvecommunication qualityVSAvoiddata rate efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system replaces software-based compensation (reducing modulation and coding rates) with a mechanical solution (automated antenna positioner) that physically re-aligns the beam to the target, maintaining optimal data rates and system efficiency while ensuring communication quality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances antenna alignment accuracy during installation and over time, reduces maintenance costs, and improves communication system efficiency by minimizing resource usage and avoiding costly truck rolls for performance issues.

Implementation Method 1

a threaded rod that moves in a first rod direction and a second rod direction in response to rotation of the plurality of gears in the first manner and the second manner respectively

Methodology Applied
Scientific EffectScrew mechanism: Screw

Implementation Method 2

The tilt plate tilts about a pivot line in response to movement of the threaded rod to move a beam of the antenna in a spiral pattern

Methodology Applied
Scientific EffectLeverage: Lever

Implementation Method 3

a plurality of gears. The plurality of gears rotate in a first manner in response to a first drive direction applied through the single drive interface

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentUS11476573B2Method and apparatus for beam-steerable antenna with single-drive mechanism
Publication Date: 2022.10.18 VIASAT INC
  • US11476573B2 patent drawing
  • US11476573B2 patent drawing
  • US11476573B2 patent drawing

AI summary

In one embodiment, an antenna assembly is described. The antenna assembly includes and antenna and an antenna positioner coupled to the antenna. The antenna positioner includes a single drive interface and a plurality of gears. The plurality of gears rotate in a first manner in response to a first drive direction applied through the single drive interface, and rotate in a second manner in response to a second drive applied through the single drive interface. The antenna positioner also includes a threaded rod that moves in a first rod direction and a second rod direction in response to rotation of the plurality of gears in the first manner and the second manner respectively. The antenna positioner also includes a tilt plate contacting the threaded rod. The tilt plate tilts about a pivot line in response to movement of the threaded rod to move a beam of the antenna in a spiral pattern.