Liquid Crystal Antenna Structure With Thermal Expansion Buffer

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Solution Overview

Problem

Conventional antenna devices face performance degradation and potential structural failure due to heat expansion of modulation materials like liquid crystal molecules, which increase the distance between substrates, leading to instability at varying working temperatures.

Innovation Solution

Incorporating a buffer element connected to the active area to adjust the amount of modulation material, with spacers and partition elements to maintain a stable distance between substrates, allowing for temperature-induced volume changes without compromising device operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If liquid crystal molecules are used as modulation material, then the antenna device can operate at different frequencies, but the volume of liquid crystal molecules increases due to heat expansion, which increases the distance between substrates and degrades device performance

Engineering Contradiction:
Improvefrequency operation rangeVSAvoiddevice performance stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces a buffer element that is pre-designed to accommodate the thermal expansion of liquid crystal molecules. This buffer element creates additional space that absorbs the volume increase during heat expansion, preventing the substrate distance from increasing and maintaining device performance stability across different operating temperatures and frequencies.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Quantity of substance

If liquid crystal molecules undergo heat expansion, then the volume of modulation material increases, but this causes the distance between top substrate and bottom substrate to increase, leading to plate burst and device failure

Engineering Contradiction:
Improvevolume of modulation materialVSAvoidstructural integrity
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The buffer element is designed in advance to provide compensatory space for thermal expansion. When liquid crystal molecules expand due to heat, the buffer element absorbs this volume increase, preventing excessive pressure buildup that would cause plate burst and maintaining structural integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The buffer element acts as an intermediary between the liquid crystal molecules and the substrate structure. It mediates the thermal expansion process by providing a controlled space for volume increase, thereby protecting the overall device structure from damage while allowing the modulation material to expand freely.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the distance between substrates is maintained fixed, then device performance remains stable, but this prevents accommodation of thermal expansion of modulation material

Engineering Contradiction:
Improveperformance consistencyVSAvoidtemperature range operation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent divides the space between substrates into two functional segments: a working element region that maintains a fixed distance for stable device operation, and a buffer element region that accommodates thermal expansion. This segmentation allows the system to maintain performance consistency while adapting to temperature variations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The buffer element serves as an intermediary space that decouples the fixed substrate distance requirement from the thermal expansion of modulation material. It allows the modulation material to expand into the buffer region without affecting the working element's substrate distance, enabling both performance stability and temperature adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains uniform substrate distance and prevents structural issues by accommodating increased volume during heat expansion and allowing for complete filling and contraction of modulation material, ensuring consistent performance across a wide temperature range.

Implementation Method 1

the volume of liquid-crystal molecules increases due to heat-expansion

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentUS12074365B2Antenna device
Publication Date: 2024.08.27 INNOLUX CORP
  • US12074365B2 patent drawing
  • US12074365B2 patent drawing
  • US12074365B2 patent drawing

AI summary

An antenna device is provided, which includes a first substrate, and a second substrate facing and spaced with the first substrate in a distance. At least one working element disposed between the first substrate and the second substrate, wherein the at least one working element is filled with a modulation material. At least one buffer element is connected with the at least one working element for adjusting the amount of the modulation material in the at least one working element.