Anti-CD38 Antibody Formulation for Low-Viscosity Subcutaneous Delivery

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Solution Overview

Problem

Existing anti-CD38 antibodies are ineffective as single agents in inducing apoptosis in CD38+ cells and require combination with cytotoxic agents, and there is a need for formulations suitable for subcutaneous administration to treat CD38-expressing diseases.

Innovation Solution

Formulations of anti-CD38 antibodies with specific CDR sequences, pH 5.9-7.0, and viscosity up to 25 mPa·s, containing viscosity reducing agents like Arg-Cl or Lys-Ac, stabilizers like sucrose, and surfactants like Poloxamer 188 or Polysorbate 80, enabling subcutaneous administration by injection or infusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If anti-CD38 antibodies are formulated at high concentration for subcutaneous administration, then the dosage efficiency is improved, but the viscosity increases making infusion difficult

Engineering Contradiction:
Improveantibody concentrationVSAvoidviscosity
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent applies parameter changes by systematically optimizing formulation conditions including pH (5.5-7.0), temperature, ionic strength, and excipient concentrations to maintain low viscosity at high antibody concentrations (100-200 mg/mL), enabling subcutaneous administration without requiring dilution

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite formulation strategies by combining antibody with multiple excipients including buffering agents (histidine, phosphate), surfactants (polysorbate 80, poloxamer 188), and stabilizers to create a composite system that maintains low viscosity and high stability at high antibody concentrations

Inventive Principle:
Principle #40Composite materials

2Device complexity

If existing anti-CD38 antibodies are used as single agents, then the treatment simplicity is improved, but the therapeutic effectiveness deteriorates as they fail to induce apoptosis

Engineering Contradiction:
Improvetreatment regimen complexityVSAvoidtherapeutic effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces amino acid substitutions in the CDR regions of the anti-CD38 antibody (e.g., H310Y, H310F, H310W, H310Q, H310L mutations) to modify the antibody's functional properties, enabling it to induce apoptosis in CD38+ cells as a single agent without requiring combination with cytotoxic agents

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If viscosity reducing agents are added to the formulation, then the viscosity is reduced for better infusion, but the formulation complexity increases

Engineering Contradiction:
ImproveviscosityVSAvoidformulation composition
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent optimizes the concentration ranges of viscosity reducing agents (arginine hydrochloride 0.1-1.0 M, lysine acetic acid 0.1-1.0 M) in combination with pH adjustment and other excipients to achieve the desired viscosity profile while maintaining formulation simplicity and manufacturability

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20260042861A1Formulations of Anti-CD38 antibodies for subcutaneous administration
Publication Date: 2026.02.12 SANOFI AVENTIS US LLC
  • US20260042861A1 patent drawing
  • US20260042861A1 patent drawing
  • US20260042861A1 patent drawing

AI summary

Provided are formulations of anti-CD38 antibodies suitable for subcutaneous administration to a subject in need thereof. The formulations include a high concentration of antibody, a viscosity lowering agent, a stabilizing agent, a buffering agent and a surfactant. In certain embodiments, the viscosity of the solution is at most 25 mPa·s, and the pH of the solution is 5.9 to 7.0. In certain embodiments, the anti-CD38 antibody is isatuximab. The formulations will find use in treating CD38+ hematological malignancies, including multiple myeloma, as well as autoimmune and inflammatory diseases, in humans.