Anti-CD40 Antibody Viral Inactivation With Reduced Aggregation

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Solution Overview

Problem

The low-pH viral inactivation step during the purification process of anti-CD40 monoclonal antibodies leads to unexpected protein aggregation, posing a challenge in maintaining product quality and stability.

Innovation Solution

Adjusting the pH to a range of 3.6-3.9 during the viral inactivation step minimizes protein aggregation and stabilizes the anti-CD40 antibody, thereby reducing the formation of high molecular weight aggregates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If low pH (≤3.6) is used for viral inactivation, then viral inactivation is achieved, but protein aggregation increases

Engineering Contradiction:
Improveviral inactivationVSAvoidprotein aggregation
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by adjusting the pH range from the conventional ≤3.6 to a higher range of 3.6-3.9. This parameter modification allows the viral inactivation process to occur while preventing protein aggregation, as the elevated pH within this range stabilizes the protein structure against aggregation while still being sufficiently acidic to inactivate viruses.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If pH ≤3.6 is used during viral inactivation, then virus inactivation is effective, but high molecular weight aggregates form

Engineering Contradiction:
Improvevirus inactivationVSAvoidaggregate formation
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention modifies the pH parameter from the standard ≤3.6 to 3.6-3.9, which effectively reduces the formation of high molecular weight aggregates while maintaining virus inactivation efficacy. This parameter adjustment resolves the contradiction between achieving effective viral clearance and preventing aggregate formation during the purification process.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a virus-inactivated antibody preparation with reduced high molecular weight aggregates and increased antibody monomers, enhancing product stability and quality.

Implementation Method 1

Low-pH viral inactivation often follows the Protein A capture step. The pool is titrated to a pH sufficiently acidic to disrupt viral envelopes and subjected to a static hold

Methodology Applied
Scientific EffectLow-pH viral inactivation:

Data Source

PatentUS20260022185A1Method of reducing aggregation in the virus-inactivated preparation of Anti-CD40 antibodies
Publication Date: 2026.01.22 KINIKSA PHARM GMBH
  • US20260022185A1 patent drawing
  • US20260022185A1 patent drawing
  • US20260022185A1 patent drawing

AI summary

The instant invention relates to compositions of, and methods for producing, a virus-inactivated antibody preparation having a reduced level of high molecular weight aggregates, and/or methods for minimizing formation of high molecular weight aggregates in a virus-inactivated antibody preparation, comprising an antibody, or antigen-binding portion thereof, e.g., an anti-CD40 antibody or antigen binding portion thereof.