Anti-crack Projection Design for Bendable Display Substrates

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Solution Overview

Problem

Conventional display apparatuses are prone to cracks during manufacturing and usage due to external impacts, which can lead to defects and damage, especially in organic light-emitting display devices vulnerable to external impurities.

Innovation Solution

The display apparatus incorporates a substrate with a bending area and anti-crack projections in the peripheral region, featuring distinct bending and flat portions, along with a cover layer and encapsulation layer, to minimize crack propagation and prevent external impurities from penetrating into the display area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the substrate is made flexible to enable bending, then adaptability is improved, but reliability deteriorates due to increased crack risk

Engineering Contradiction:
Improvebending capabilityVSAvoidcrack resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The anti-crack projection is divided into multiple portions (first portion in the first area, second portion in the second area) that can independently deform and absorb stress, preventing crack propagation across the entire substrate while maintaining bending capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the anti-crack projection have different characteristics: the first portion in the bending area is designed to deform with the substrate, while the second portion in the non-bending area maintains structural integrity, providing localized protection against cracks in different regions

Inventive Principle:
Principle #3Local quality

2Reliability

If the anti-crack projection area is increased to prevent cracks, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecrack preventionVSAvoidprojection structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anti-crack projection is configured to extend only partially across the substrate (from the first area to the second area, but not covering the entire substrate), providing sufficient crack prevention functionality while avoiding unnecessary complexity and material usage

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The projection structure is segmented into distinct portions located in different areas of the substrate, with each portion serving specific functions, thereby simplifying the overall design while maintaining effective crack prevention

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11785833B2Display apparatus including an anti-crack projection
Publication Date: 2023.10.10 SAMSUNG DISPLAY CO LTD
  • US11785833B2 patent drawing
  • US11785833B2 patent drawing
  • US11785833B2 patent drawing

AI summary

A display apparatus includes a substrate including a display area, a peripheral area outside the display area, and a bending area bendable along a bending axis, and an anti-crack projection disposed in the peripheral area and extending along at least a part of an edge of the substrate. A portion of the anti-crack projection in the bending area is a bending portion. A preset area including the bending portion on the substrate is a first area. A preset area of the substrate disposed outside the first area, having substantially the same area as that of the first area, and including a part of the anti-crack projection is a second area. A portion of the anti-crack projection belonging to the second area is a flat portion. The area occupied by the bending portion in the first area is greater than the area occupied by the flat portion in the second area.