Anti-expulsion Device for Nucleus Disc Replacement

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Solution Overview

Problem

Current nucleus disc replacement devices face challenges in maintaining the implant within the spinal disc annulus due to the soft and pliable nature of the materials used, which can lead to expulsion through existing fissures or openings, especially in degenerated annulus tissues.

Innovation Solution

The development of an anti-expulsion device that can be inserted in a compressed configuration to fit through the annulus opening and expand within the nucleus void, featuring mating elements to interlock with the nucleus disc replacement implant and annulus, preventing expulsion and potentially reinforcing the annular wall with tissue regenerative materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the NDR device is made of soft and pliable biocompatible materials to closely mimic the native nucleus, then the device can elastically deform during normal activities and allow motion, but the device increases the likelihood of being expulsed from the opening(s) formed in the annulus

Engineering Contradiction:
Improvemotion capabilityVSAvoidcontainment stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The device is segmented into an inner NDR component and an outer anti-expulsion device component, allowing each to perform its specialized function independently while working together as a system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The anti-expulsion device serves as an intermediary between the soft NDR device and the annulus, providing mechanical containment while allowing the NDR device to maintain its motion capabilities

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the NDR device is made soft and pliable to allow motion, then the device can elastically deform during normal activities, but the device cannot prevent expulsion through existing or developing fissures in the degenerated annulus

Engineering Contradiction:
Improvemotion flexibilityVSAvoidexpulsion prevention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system is divided into two functional components: the soft NDR device for motion and the rigid anti-expulsion device for containment, with the latter providing structural support against fissures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combined system uses composite construction with soft biocompatible materials for the NDR device and harder structural materials for the anti-expulsion device, achieving both flexibility and containment

Inventive Principle:
Principle #40Composite materials

3Reliability

If a TDR procedure is performed to replace all or most of the disc tissue, then the functionality of surrounding structures is compromised, but the risk of expulsion is reduced

Engineering Contradiction:
Improveimplant containmentVSAvoiddamage to surrounding structures
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The harmful function of expulsion risk is extracted from the NDR device by adding a separate anti-expulsion device, allowing the NDR device to remain soft and biocompatible without compromising containment

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The replacement strategy is segmented into nucleus replacement only (NDR) rather than total disc replacement, preserving surrounding structures while adding an anti-expulsion component to address containment concerns

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anti-expulsion device effectively secures the nucleus disc replacement implant within the spinal disc, reducing the risk of expulsion and facilitating the regeneration or reinforcement of the annular wall, thereby enhancing the stability and longevity of the implant.

Implementation Method 1

a body movable between a compressed configuration in which the body is adapted to fit through an opening in an annulus of a spinal disc, and an expanded configuration in which the body has a size larger than a size of the opening in the annulus

Methodology Applied
Scientific EffectElastic expansion: Elasticity

Implementation Method 2

a mating feature that is adapted to interlock with at least one of a nucleus disc replacement implant and an annulus of a spinal disc to prevent expulsion

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Data Source

PatentUS8900306B2Nucleus anti-expulsion devices and methods
Publication Date: 2014.12.02 DEPUY SYNTHES PROD INC
  • US8900306B2 patent drawing
  • US8900306B2 patent drawing
  • US8900306B2 patent drawing

AI summary

Devices and methods for preventing the migration or expulsion of a nucleus disc replacement implant are provided. In one embodiment, an anti-expulsion device includes a body that is movable between a compressed configuration where it is adapted to fit through an opening in an annulus of a spinal disc, and an expanded configuration where it has a size that is larger than a size of the opening in the annulus of a spinal disc. The body can also include one or more mating features that allow the body to interact with a nucleus disc replacement implant and/or an annular wall of an annulus. As a result, since the body is larger than the opening of the annulus in the expanded configuration, the interlocking connection between the body and the nucleus disc replacement implant and/or annular wall will allow the body to prevent the nucleus disc replacement implant from being expulsed from the opening in the annulus.