Anti-Lightning Rectifier Module for LED Lighting Fixture

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Solution Overview

Problem

High-voltage linear segmented LED driving schemes lack effective and cost-efficient protection against lightning strikes, leading to increased costs with traditional patch-type anti-lightning strike elements.

Innovation Solution

A lamp lighting assembly comprising an anti-lightning-strike rectifier module soldered to a pluggable fiberglass board, combined with a high-voltage linear drive module and lighting module arranged on a substrate, which converts input current/voltage into safe levels and includes differential-mode and common-mode protection sub-elements for flexible lightning strike protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional patch-type anti-lightning strike elements are used, then lightning protection capability is improved, but cost increases and heat dissipation becomes difficult

Engineering Contradiction:
Improvelightning protection capabilityVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical and electrical parameters of the anti-lightning strike elements by using varistors with specific voltage characteristics (first varistor with first breakdown voltage, second varistor with second breakdown voltage) and configuring them in specific circuit arrangements. This allows achieving effective lightning protection with lower-cost components while maintaining proper heat dissipation through the circuit design.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent segments the anti-lightning strike protection into multiple functional parts: a first anti-lightning strike element (varistor) connected to the live wire, a second anti-lightning strike element (varistor) connected to the neutral wire, and a rectifier bridge circuit. This segmentation allows each component to handle specific portions of the lightning surge, improving overall protection efficiency while using more cost-effective individual components.

Inventive Principle:
Principle #1Segmentation

2Reliability

If anti-lightning-strike elements are added to high-voltage linear segmented LED driving schemes, then lightning protection is improved, but device complexity increases

Engineering Contradiction:
Improvelightning protectionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the anti-lightning strike protection function with the existing rectifier circuit by integrating the varistors into the circuit board that already contains the high-voltage linear drive module and lighting module. The first and second anti-lightning strike elements are connected to the live and neutral wires respectively, and work in conjunction with the rectifier bridge, combining protection and rectification functions in a unified circuit design.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If conventional lightning protection methods are used, then protection effectiveness is improved, but heat dissipation and wiring convenience are compromised

Engineering Contradiction:
Improveprotection effectivenessVSAvoidwiring convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies local quality by positioning the first anti-lightning strike element specifically on the live wire side and the second anti-lightning strike element on the neutral wire side, with each element having optimized electrical characteristics for its specific location. This localized optimization ensures effective protection while maintaining simple wiring connections and proper heat dissipation paths for each component.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces the cost of lightning protection while ensuring heat dissipation and wiring convenience, allowing for flexible configuration of anti-lightning strike elements based on market requirements.

Implementation Method 1

an anti-lightning-strike rectifier module (110), a high-voltage linear drive module (120) and a lighting module (130), wherein the anti-lightning-strike rectifier module (110) includes a first input terminal and a first output terminal, so as to convert an input current/input voltage of the first input terminal into a safe current/safe voltage and output the safe current/safe voltage to the first output terminal

Methodology Applied
Scientific EffectLightning strike protection: Electrical Resistance

Data Source

PatentUS11930575B2Lamp lighting assembly and lighting fixture
Publication Date: 2024.03.12 OPPLE LIGHTING CO LTD
  • US11930575B2 patent drawing
  • US11930575B2 patent drawing

AI summary

The present disclosure discloses a lamp lighting assembly and lighting fixture. The lamp lighting assembly includes an anti-lightning-strike rectifier module, a high-voltage linear drive module, and a lighting module. The anti-lightning-strike rectifier module includes a first input terminal and a first output terminal, to convert an input current/input voltage of the first input terminal into a safe current/safe voltage and output the safe current/safe voltage to the first output terminal, and the anti-lightning-strike rectifier module is soldered to a pluggable fiberglass board. The high-voltage linear drive module includes a second input terminal and a second output terminal, the second input terminal is electrically connected to the first output terminal, and the second output terminal is electrically connected with the lighting module to drive the lighting module to work, and the high-voltage linear drive module and the lighting module are arranged on a substrate outside the fiberglass board.