Anti-reflective Layer for Display Substrate Reflection Reduction

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Solution Overview

Problem

Display panels with non-self-emissive technologies, such as LCDs, suffer from decreased display quality due to external light reflection from signal lines and electrodes, making the components visible and affecting image clarity.

Innovation Solution

An anti-reflective layer comprising an organic layer with a light absorber and an inorganic layer with a refractive index lower than the gate line is placed between the substrate and the gate line, utilizing destructive interference to minimize light reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the display substrate is exposed to external light, then the display panel can be viewed in bright environments, but external light is reflected from signal lines and electrodes making them visible and decreasing display quality

Engineering Contradiction:
Improveviewability in bright environmentsVSAvoidexternal light reflection
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies anti-reflective layers with specific refractive indices between the display substrate and gate lines to convert the harmful reflection effect into a beneficial anti-reflection effect. By selecting materials with appropriate refractive indices (lower than the gate line material), the structure reduces reflected light intensity, making the display substrate visible in bright environments without showing signal lines and electrodes, thus resolving the contradiction between viewability and reflection.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If signal lines and electrodes are formed on the display substrate, then electrical connection and signal transmission are achieved, but reflected light from these components becomes visible to users

Engineering Contradiction:
Improveelectrical connectionVSAvoidreflected light from components
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent introduces anti-reflective layers as intermediary structures between the display substrate and the signal lines/electrodes. These intermediate layers with specific refractive indices act as optical mediators that reduce the reflection from the underlying conductive components, allowing electrical connection to be maintained while preventing the reflected light from reaching users' eyes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If a single-layer anti-reflective coating is applied, then the manufacturing process is simple, but the light reflection reduction effect is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidlight reflection
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent divides the anti-reflective coating into multiple layers with different refractive indices, where each layer serves a specific optical function. The first anti-reflective layer has a refractive index lower than the gate line material, while the second anti-reflective layer has a refractive index between the first layer and the display substrate. This segmented multi-layer structure achieves superior light reflection reduction compared to a single-layer coating, while maintaining reasonable manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the contrast ratio and display quality by reducing the amount of external light reflected from the gate line, preventing it from mixing with image light and improving image clarity.

Implementation Method 1

The organic layer includes a light absorber configured to absorb light

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 2

The inorganic layer overlaps with the organic layer and has a refractive index smaller than that of the gate line

Methodology Applied
Scientific EffectDestructive interference: Interference

Data Source

PatentUS9379145B2Display apparatus and method of manufacturing the same
Publication Date: 2016.06.28 SAMSUNG DISPLAY CO LTD
  • US9379145B2 patent drawing
  • US9379145B2 patent drawing
  • US9379145B2 patent drawing

AI summary

A display apparatus includes a first substrate to be exposed to external light; a second substrate opposing the first substrate; a gate line arranged over the first substrate such that the gate line is located between the first and second substrates; and an anti-reflective layer. The anti-reflective layer is arranged between the first substrate and the gate line. The anti-reflective layer includes an organic layer and an inorganic layer, and the organic layer includes a light absorber configured to absorb light. The inorganic layer overlaps with the organic layer and has a refractive index smaller than that of the gate line.