Antibacterial Dressing with Composite Layers for Exudate Management

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Solution Overview

Problem

Current wound dressings, such as hydrocolloid and polyurethane foam types, face issues with insufficient exudate absorption, leakage, wound drying, contamination, and adhesion of newly formed tissue, particularly when applied to wounds with large amounts of exudate, leading to delayed healing and external infection risks.

Innovation Solution

An antibacterial dressing comprising an external infectious agent-blocking layer, a bacterial growth-inhibiting layer, and a wound infection agent-removing layer, featuring a rapid cell membrane-penetrating component that disrupts protein and nucleic acid structures, providing excellent bactericidal and antibacterial activities while being non-toxic and easily removable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If hydrocolloid type dressings are used to provide a moist environment and maintain pH levels, then cell growth is promoted and tissue damage is prevented, but moisture permeability and exudate absorption ability are insufficient, and gel residue remains on the wound surface upon removal

Engineering Contradiction:
Improvecell growth promotion and tissue damage preventionVSAvoidexudate absorption ability and ease of removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention uses a composite structure combining a hydrocolloid layer with a foam layer containing hydrophilic polymer particles. The hydrocolloid layer maintains the moist environment and pH control, while the foam layer with hydrophilic polymer particles provides enhanced exudate absorption and prevents gel residue adhesion to the wound surface, thus resolving the contradiction between reliability and ease of operation.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If polyurethane foam dressings with mechanically formed macropores are used to prevent adhesion, then exudate absorption is improved, but blood clots form on the wound surface acting as foreign bodies, and newly formed tissue adheres to the dressing upon replacement

Engineering Contradiction:
Improveexudate absorption and non-adhesionVSAvoidblood clot formation and tissue adhesion
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention creates different pore structures in different layers: the wound contact layer has fine pores that prevent blood clot formation and tissue adhesion, while the intermediate layer has larger pores for exudate absorption. This local differentiation of pore quality resolves the contradiction between ease of operation and harmful factors.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention uses a foam layer with controlled pore structure containing hydrophilic polymer particles. The fine pores in the wound contact layer prevent blood clot formation and tissue adhesion, while maintaining exudate absorption capability, thus resolving the contradiction between non-adhesion properties and prevention of harmful blood clot formation.

Inventive Principle:
Principle #31Porous materials

3Productivity

If dressings with insufficient exudate absorption ability are used, then frequent replacement is needed, but this increases the risk of external infection and delays wound healing

Engineering Contradiction:
Improvewound healing speedVSAvoidexudate absorption capacity per unit area
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The invention combines a hydrocolloid layer for moisture retention with a foam layer containing hydrophilic polymer particles for high-capacity exudate absorption. This composite structure significantly increases the exudate absorption capacity per unit area, reducing the frequency of dressing replacement and thereby preventing external infection while promoting wound healing.

Inventive Principle:
Principle #40Composite materials

4Reliability

If dressings with insufficient exudate retention ability are used, then exudate leaks from the dressings under external forces, but this causes staining of patient's clothes and drying of the wound surface

Engineering Contradiction:
Improvewound moisture maintenanceVSAvoidexudate leakage and wound drying
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The invention uses a composite structure where the hydrocolloid layer retains moisture and the foam layer with hydrophilic polymer particles absorbs and retains large amounts of exudate. This combination prevents exudate leakage under external forces while maintaining wound surface moisture, thus resolving the contradiction between reliability and harmful factors.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dressing achieves high absorption and retention capacities, maintains a moist environment, promotes wound healing with enhanced re-epithelialization, blood vessel formation, and collagen deposition, while preventing bacterial growth and infection, with demonstrated antibacterial activity of 99% and cell viability of 80% or more.

Implementation Method 1

a rapid cell membrane-penetrating component that exhibits excellent bactericidal and antibacterial activities by disrupting the structure and synthesis of protein and nucleic acid

Methodology Applied
Scientific EffectCell membrane penetration:

Implementation Method 2

hydrophilic polyurethane foam dressings disclosed in U.S. Pat. Nos. 5,445,604 and 5,065,752 have a three-layer structure comprising a film laminated on both sides of polyurethane foam

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

These hydrocolloid type dressings form a gel by absorbing a small amount of wound exudate, provide a moist environment, and provide an environment that maintains pH at weakly acidic pH levels

Methodology Applied
Scientific EffectGel formation: Gel

Data Source

PatentUS10987447B2Antibacterial dressing material and preparing method therefor
Publication Date: 2021.04.27 GENEWEL CO LTD
  • US10987447B2 patent drawing
  • US10987447B2 patent drawing
  • US10987447B2 patent drawing

AI summary

The present invention relates to an antibacterial dressing and a method for preparing the same. According to the present invention, there are provided an antibacterial dressing containing a rapid cell membrane-penetrating component that exhibits excellent bactericidal and antibacterial activities by disrupting the structure and synthesis of protein and nucleic acid, and a method for preparing the same.