Antibody Formulation Dual Buffer System Viscosity

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Solution Overview

Problem

Liquid antibody formulations face challenges due to instability caused by pH sensitivity, temperature, and oxidation, leading to rapid degradation and aggregation, which complicates their therapeutic use.

Innovation Solution

A stable liquid antibody formulation using a dual buffer system comprising phosphate and amino acids, which acts as a counter-ion, along with sorbitol and surfactant, without the need for antioxidants, maintaining low viscosity and stability across various storage conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If liquid formulations with high antibody concentrations are used, then the therapeutic efficacy is improved, but the viscosity increases and aggregation occurs

Engineering Contradiction:
Improveantibody concentrationVSAvoidphysical stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical parameters of the buffer system by introducing a dual buffer system comprising phosphate and amino acid components. This chemical parameter modification enables the formulation to maintain low viscosity and prevent aggregation at high antibody concentrations (10-200 mg/ml), thereby resolving the contradiction between concentration and physical stability.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If liquid formulations are used for convenience of administration, then the ease of operation is improved, but the chemical stability deteriorates due to faster degradation

Engineering Contradiction:
Improveadministration convenienceVSAvoidchemical stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent employs a composite buffer system combining phosphate and amino acid components working together. This composite approach provides synergistic protection against multiple degradation pathways (deamidation, hydrolysis, oxidation) while maintaining the liquid formulation's administrative convenience, thus resolving the contradiction between ease of operation and chemical stability.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If antioxidants are added to prevent oxidation, then the protection from oxidation is improved, but the formulation complexity increases

Engineering Contradiction:
Improveoxidation protectionVSAvoidformulation composition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The dual phosphate-amino acid buffer system inherently provides protection against oxidation without requiring the addition of separate antioxidant agents. The buffer components themselves create a chemical environment that prevents oxidative degradation, allowing the formulation to protect itself and thereby reducing formulation complexity while maintaining oxidation protection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation retains high monomeric content and low aggregate levels, ensuring the antibody's stability and efficacy over extended storage periods without the use of antioxidants, even under extreme conditions.

Implementation Method 1

a stable liquid antibody formulation, wherein the antibody is formulated in a dual buffer system comprising phosphate and amino acid as the buffer

Methodology Applied
Scientific EffectBuffer system:

Implementation Method 2

the invention discloses a stable liquid formulation in phosphate-amino acid buffer, comprising sorbitol, surfactant, and optionally arginine

Methodology Applied
Scientific EffectStabilization by excipient:

Implementation Method 3

the invention discloses a stable liquid formulation in phosphate-amino acid buffer, comprising sorbitol, surfactant, and optionally arginine

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Data Source

PatentUS11639391B2Stable liquid pharmaceutical composition
Publication Date: 2023.05.02 DR REDDYS LAB LTD
  • US11639391B2 patent drawing
  • US11639391B2 patent drawing
  • US11639391B2 patent drawing

AI summary

The present invention provides a stable liquid formulation of an antibody in phosphate-amino acid based dual buffer system. The antibody formulated in phosphate-amino acid based dual buffer system imparts optimum stability to the antibody, at lower as well as higher concentrations. Further, the antibody formulated in phosphate-amino acid based buffer system has low viscosity and is suitable for therapeutic administration of high concentrations of antibody.