Antibody Liquid Formulation Stabilization via Polysorbate 80

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Solution Overview

Problem

Liquid pharmaceutical formulations of antibodies face challenges in maintaining long-term stability due to protein aggregation and precipitation, which can lead to reduced efficacy and safety issues during storage and administration.

Innovation Solution

A novel liquid formulation comprising an antibody with specific concentrations of glycine and sucrose, along with a surfactant like Polysorbate 80, in a citrate buffer at a pH of 5, which reduces protein aggregation and precipitation by stabilizing the antibody and maintaining its activity over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If liquid formulation is used for antibody, then ease of administration is improved, but stability against aggregation and precipitation deteriorates

Engineering Contradiction:
Improveease of administrationVSAvoidstability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces polysorbate 80 as a surfactant intermediary that adsorbs to the antibody surface and prevents aggregation by reducing surface tension and preventing protein-protein interactions. This mediator enables liquid formulation stability without requiring freeze-drying, thus maintaining ease of administration while improving stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes specific parameters including pH (using citrate buffer to maintain pH 3-5), ionic strength, and concentrations of stabilizing agents (glycine at 10-500 mM, sucrose at 5-20% w/v). These parameter changes create optimal conditions for antibody stability in liquid form, preventing aggregation while maintaining solubility and bioactivity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If stabilizers are added to prevent aggregation, then stability is improved, but formulation complexity increases

Engineering Contradiction:
ImprovestabilityVSAvoidformulation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses polysorbate 80 which serves multiple functions: it acts as a surfactant to prevent aggregation, a solubility enhancer to maintain antibody dissolution, and a protective agent against surface adsorption. This multi-functional approach improves stability without proportionally increasing formulation complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates a composite formulation system combining antibody with multiple stabilizing components (surfactant polysorbate 80, buffer citrate, osmolytes glycine and sucrose). This composite approach synergistically enhances stability through multiple mechanisms acting together, achieving superior protection against aggregation compared to single additives.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The formulation exhibits a minimal increase in high molecular weight species after storage, ensuring the antibody remains active and effective for a longer period, reducing the risk of aggregation and precipitation, and maintaining its therapeutic integrity.

Implementation Method 1

various stabilizers have been explored in the art to help decrease the degradation rates of antibodies via a preferred exclusion mechanism, leading to a layer of excess water surrounding the antibody, and forcing the protein to acquire a more compact state to minimize its surface area

Methodology Applied
Scientific EffectPreferential exclusion mechanism:

Implementation Method 2

A novel liquid formulation comprising an antibody with specific concentrations of glycine and sucrose, along with a surfactant like Polysorbate 80, in a citrate buffer at a pH of 5, which reduces protein aggregation and precipitation by stabilizing the antibody

Methodology Applied
Scientific EffectSurfactant stabilization: Surfactant

Implementation Method 3

in a citrate buffer at a pH of 5, which reduces protein aggregation and precipitation by stabilizing the antibody and maintaining its activity over time

Methodology Applied
Scientific EffectBuffering:

Data Source

PatentEP3256154B1Pharmaceutical formulation comprising antibody
Publication Date: 2019.10.02 UCB BIOPHARMA SPRL
  • EP3256154B1 patent drawing
  • EP3256154B1 patent drawing
  • EP3256154B1 patent drawing

AI summary

The current invention relates to a new pharmaceutical formulation, in particular to a pharmaceutical formulation comprising a protein, more particularly an antibody as an active ingredient.