Antifuse Programming via Isolation Trench Current Path

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Solution Overview

Problem

Existing antifuse elements in semiconductor devices require excessive time to program and suffer from reliability issues due to resistance variation, impacting production rates and device performance.

Innovation Solution

The antifuse design includes a substrate with isolation trenches and an insulating layer between an electrode and the substrate, where the programming current flows through the insulating layer and under the trench, increasing heating and reducing programming time, and utilizing a dopant profile with a positive temperature coefficient to enhance reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional antifuse programming is used with intact dielectric layers, then programming reliability is maintained, but programming time becomes excessively long (10s to 100s of milliseconds)

Engineering Contradiction:
Improveprogramming reliabilityVSAvoidprogramming time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary damage to the dielectric layer through controlled oxide thinning or defect introduction before programming. This pre-conditioning creates localized weak points that require less energy and time to rupture during programming, reducing programming time from 10s-100s of milliseconds to significantly faster cycles while maintaining reliability through the controlled nature of the pre-damage

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If high current is applied to program antifuses quickly, then programming time is reduced, but resistance variation increases and reliability decreases

Engineering Contradiction:
Improveprogramming timeVSAvoidresistance consistency
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The patent introduces localized defects or thinning at specific positions within the dielectric layer to create predetermined rupture points. This local modification concentrates the programming current at these specific locations, ensuring consistent rupture behavior and uniform resistance characteristics across all antifuses in the array, thereby improving reliability while enabling faster programming

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If programming current flows only through the narrow dielectric path, then programming precision is maintained, but heating is insufficient and programming time increases

Engineering Contradiction:
Improveprogramming precisionVSAvoidheating efficiency
Core Design Contradiction:
Manufacturing precisionVSTemperature

Solution Approach 1:

The patent extends the current path from a narrow vertical path through the dielectric to a broader path that flows laterally under the isolation trench. This dimensional extension allows current to distribute over a larger volume of material, generating sufficient heat for rapid programming while the predetermined rupture points ensure precise and consistent breakdown locations, maintaining programming precision

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces programming time and improves reliability by generating consistent heat across a wider area, leading to faster and more stable antifuse programming.

Implementation Method 1

the programming current flows through the insulating layer and under the trench, increasing heating

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS9589967B2Fast programming antifuse and method of manufacture
Publication Date: 2017.03.07 NXP USA INC
  • US9589967B2 patent drawing
  • US9589967B2 patent drawing
  • US9589967B2 patent drawing

AI summary

The embodiments described herein provide an antifuse that includes a substrate material and an isolation trench formed in the substrate material, where the isolation trench has a first side and a second side opposite the first side. An electrode is positioned above the substrate material and proximate to the first side of the isolation trench. An insulating layer is disposed between the electrode and the substrate material. So configured, a voltage or current applied between the electrode and the substrate material causes a rupture in the insulating layer and creates a current path through the insulating layer and under the isolation trench to the substrate material proximate the second side of the isolation trench.