Anti-glare Antireflection Member with Concavo-convex Layer

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Solution Overview

Problem

There is a demand to further increase the visibility of displays, as existing anti-glare/antireflection technologies do not adequately address the issue of visibility enhancement.

Innovation Solution

An anti-glare/antireflection member is created with a base material having a concavo-convex anti-glare layer and an antireflection layer, where the antireflection layer is deposited on the anti-glare layer, and optionally includes an additional antifouling layer, enhancing visibility by reducing surface reflectance and diffused reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If an antireflection layer is provided on a base material to reduce surface reflectance, then visibility is improved, but the anti-glare function is insufficient

Engineering Contradiction:
ImprovevisibilityVSAvoidglare
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The invention divides the surface treatment into two separate functional layers: a concavo-convex anti-glare layer that scatters incident light to reduce glare, and a separate antireflection layer that minimizes surface reflectance. This segmentation allows each layer to optimize its specific function without compromising the other, thereby simultaneously achieving both anti-glare and antireflection properties to enhance visibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention combines two previously separate functions (anti-glare and antireflection) into a single integrated structure where the concavo-convex anti-glare layer and the antireflection layer work together synergistically. The anti-glare layer provides diffuse reflection while the antireflection layer reduces specular reflection, and their combined effect achieves superior visibility compared to either layer alone.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If a concavo-convex anti-glare layer is provided on the base material to reduce glare, then anti-glare function is improved, but surface reflectance is not sufficiently reduced

Engineering Contradiction:
ImproveglareVSAvoidvisibility
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The invention separates the anti-glare function (handled by the concavo-convex layer that scatters light) from the antireflection function (handled by the separate antireflection layer with optimized refractive index). This segmentation allows the concavo-convex layer to focus on reducing glare through diffusion while the antireflection layer independently optimizes surface reflectance reduction, achieving both objectives effectively.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a single-layer antireflection coating is applied to reduce reflectance, then manufacturing is simple, but anti-glare performance is insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidglare
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention segments the surface treatment into two distinct layers: the concavo-convex anti-glare layer that provides diffuse reflection and the antireflection layer that provides low reflectance. Although this increases manufacturing steps, each layer can be optimized independently, and the combination achieves superior anti-glare performance compared to a single-layer approach.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides excellent anti-glare properties and increased visibility by reducing background reflection, improving image clarity on displays.

Implementation Method 1

The antireflection layer is formed of a low-refractive index layer having a lower refractive index than the base material

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

an anti-glare layer having a concavo-convex configuration

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS9841536B2Anti-glare/antireflection member and method for producing same
Publication Date: 2017.12.12 NIPPON ELECTRIC GLASS CO LTD
  • US9841536B2 patent drawing
  • US9841536B2 patent drawing

AI summary

Provided is an anti-glare/antireflection member having excellent visibility. The anti-glare/antireflection member (1) includes a base material (10) and an antireflection layer (20). The base material (10) is provided in a surface layer thereof with an anti-glare layer (10a) having a concavo-convex configuration. The antireflection layer (20) is provided on the anti-glare layer (10a).