Antiglare Light Diffusing Member with Dual-Particle Refractive Index Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing antiglare light diffusing members for displays face challenges in controlling surface and internal diffusion of light, leading to issues with visibility, contrast, abrasion resistance, and glare, particularly when used on various display types such as LCD, CRT, and plasma displays.

Innovation Solution

An antiglare light diffusing member comprising a transparent base material with a binder matrix, first particles (A) and second particles (B), where the refractive index difference between the particles and the binder matrix is controlled to achieve separate surface and internal diffusion, allowing for independent control of surface and internal haze, thereby enhancing visibility and contrast while maintaining abrasion resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If surface irregularity is increased to improve light diffusing performance, then visibility is improved, but contrast is lowered and dazzle occurs

Engineering Contradiction:
Improvelight diffusing performanceVSAvoiddazzle and contrast lowering
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The invention divides the light diffusing function into two separate components: surface irregularity for surface scattering and particles embedded in the binder matrix for internal scattering. This segmentation allows independent optimization of each component to achieve desired light diffusion without excessive surface irregularity that causes dazzle.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention applies different scattering mechanisms at different locations: surface scattering at the front surface and internal scattering within the bulk material. This local differentiation enables controlled light diffusion while maintaining image quality and reducing harmful effects.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If particles are added to the binder matrix to improve light diffusing performance, then visibility is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvelight diffusing performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The invention combines surface irregularity and particles in the binder matrix into a single integrated antiglare light diffusing layer. This merging allows both surface scattering and internal scattering to work together while being manufactured as one layer, simplifying the overall manufacturing process compared to separate layers.

Inventive Principle:
Principle #5Merging (Combining)

3Illumination intensity

If embossing finish is used to create surface irregularity, then light diffusing performance is improved, but abrasion resistance deteriorates

Engineering Contradiction:
Improvelight diffusing performanceVSAvoidabrasion resistance
Core Design Contradiction:
Illumination intensityVSStrength

Solution Approach 1:

The invention creates a composite structure combining the binder matrix with dispersed particles having different refractive indices. This composite approach provides light diffusing performance through internal scattering while maintaining a relatively smooth surface that preserves abrasion resistance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively controls surface and internal diffusion, improving visibility and contrast while preventing glare and ensuring sufficient abrasion resistance, making it suitable for diverse display types without compromising image quality.

Implementation Method 1

by mixing particles having a refraction index different from that of a binder matrix into the binder matrix, utilizes internal scattering (internal diffusion) of light based on the difference in refraction indices of the binder matrix and particles

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

difference between a refractive index of the plurality of first particles (A) and a refractive index of the binder matrix is less than or equal to 0.02, wherein difference between a refractive index of the plurality of second particles (B) and a refractive index of the binder matrix is 0.03-0.2

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS7525731B2Antiglare light diffusing member
Publication Date: 2009.04.28 TOPPAN HOLDINGS INC
  • US7525731B2 patent drawing
  • US7525731B2 patent drawing
  • US7525731B2 patent drawing

AI summary

An antiglare light diffusing member is provided comprising a transparent base material and an antiglare light diffusing layer including a binder matrix, a plurality of particles (A) and a plurality of particles (B). A front surface of the antiglare light diffusing layer should not be flat. The difference between a refractive index of the plurality of particles (A) and a refractive index of the binder matrix can be less than or equal to 0.02. The difference between a refractive index of the plurality of particles (B) and a refractive index of the binder matrix can be 0.03-0.2. An average particle diameter of the plurality of particles (A) can be bigger than an average film thickness of the antiglare light diffusing layer. An average particle diameter of the plurality of particles (B) is smaller than an average film thickness of the antiglare light diffusing layer.