Antimicrobial IV Catheter Selective Coating Strategy

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Solution Overview

Problem

Current medical devices used in infusion therapy face challenges in preventing pathogenic colonization and biofilm formation, particularly due to incompatibility of certain materials with anti-pathogenic coatings, leading to increased risk of bloodstream infections.

Innovation Solution

The method involves selectively coating non-critical surfaces of medical devices with anti-pathogenic materials, using a combination of chemical and mechanical bonds to ensure compatibility and effectiveness, while avoiding surfaces with critical dimensions that would be adversely affected by the coating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If anti-pathogenic coating is applied to all surfaces of the medical device, then pathogenic colonization is reduced, but critical device dimensions and functionality are adversely affected

Engineering Contradiction:
Improvepathogenic colonizationVSAvoidcritical dimension
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies anti-pathogenic coating selectively only to non-critical surfaces of the medical device, specifically excluding surfaces with critical dimensions from coating. This localized application approach reduces pathogenic colonization on applicable surfaces while preserving the precise dimensional tolerances and functionality of critical surfaces that would be adversely affected by coating.

Inventive Principle:
Principle #3Local quality

2Reliability

If anti-pathogenic coating is applied to critical surfaces, then pathogenic colonization is reduced, but device functionality and dimensional accuracy deteriorate

Engineering Contradiction:
Improveinfection preventionVSAvoiddevice functionality
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent identifies and distinguishes between critical and non-critical surfaces, applying the anti-pathogenic coating only to non-critical surfaces. This selective approach maintains the functional performance and operational ease of critical surfaces while still providing infection prevention benefits on the coated non-critical surfaces.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If selective coating of non-critical surfaces is implemented, then device functionality is maintained, but pathogenic colonization risk remains on uncoated surfaces

Engineering Contradiction:
Improvedevice functionalityVSAvoidpathogenic colonization risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent modifies the approach by changing the parameter of coating coverage from comprehensive to selective, specifically targeting non-critical surfaces. This parameter change optimizes the balance between maintaining device functionality and reducing pathogenic colonization risk, acknowledging that complete coverage is not always feasible or desirable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces pathogenic colonization and growth within medical devices, thereby minimizing the risk of patient infection and maintaining the functionality of critical device components.

Implementation Method 1

using a combination of chemical and mechanical bonds to ensure compatibility and effectiveness

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 2

using a combination of chemical and mechanical bonds to ensure compatibility and effectiveness

Methodology Applied
Scientific EffectMechanical bonding: Adhesive

Implementation Method 3

an anti-pathogenic material including a lubricant agent is applied to the probe portion of the septum actuator to reduce friction between the septum actuator and the septum during activation of the device

Methodology Applied
Scientific EffectLubrication: Lubrication

Data Source

PatentUS9770580B2Blood control IV catheter with antimicrobial properties
Publication Date: 2017.09.26 BECTON DICKINSON & CO
  • US9770580B2 patent drawing
  • US9770580B2 patent drawing
  • US9770580B2 patent drawing

AI summary

A system and method is provided for applying an anti-pathogenic material to various surfaces of a medical device, wherein the method includes identifying various surfaces of the medical tests which include noncritical dimensions, and limiting the application of the anti-pathogenic material to those surfaces. Some aspects of the invention further include the application of an anti-pathogenic lubricant material to various parts or components of a medical device to reduce friction.