Antimicrobial Coating Detection via Anionic Dye Bonding

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Solution Overview

Problem

Conventional antimicrobial surface coatings are difficult to detect in the field without complex procedures and can degrade, leading to incomplete disinfection and potential for infectious agent transfer, while existing detection methods are not portable or cosmetically friendly.

Innovation Solution

The use of anionic thermochromic or fluorophoric dyes that change color or fluoresce under specific conditions, allowing for visual or UV detection of antimicrobial coatings, with the option to reapply cationic compounds for reactivation, enabling field assessment and monitoring of coating efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional detection methods (XRF, XPS, AFM, FTIR) are used to detect antimicrobial coatings, then measurement precision is improved, but device complexity increases and portability is reduced

Engineering Contradiction:
Improvecoating detection precisionVSAvoiddetection device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary detection system using fluorescent or colorimetric dyes that bind to the antimicrobial coating. This intermediary approach translates the invisible coating properties into visible optical signals that can be detected by simple, portable devices, thereby maintaining measurement precision while reducing device complexity and improving portability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces complex mechanical/physical analysis systems (XRF, XPS, AFM, FTIR) with optical detection methods. By substituting the detection mechanism from physical/chemical analysis to optical observation, the system achieves comparable precision with significantly reduced device complexity and enhanced portability for field use.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Difficulty of detecting and measuring

If visible dyes are used to detect antimicrobial coatings, then detection capability is improved, but cosmetic appearance is degraded due to staining

Engineering Contradiction:
Improvecoating detection capabilityVSAvoidcosmetic appearance damage
Core Design Contradiction:
Difficulty of detecting and measuringVSObject-affected harmful factors

Solution Approach 1:

The patent employs fluorescent or colorimetric dyes that produce detectable color changes or fluorescence when bound to the antimicrobial coating. These dyes are specifically selected to provide clear visual detection signals while maintaining cosmetic acceptability, allowing detection without permanent staining damage to the underlying surface.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The detection dye is applied temporarily for detection purposes and then removed or allowed to degrade without causing permanent damage. This disposable detection approach enables effective coating detection while avoiding long-term cosmetic damage to the treated surfaces.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If manual cleaning and sanitization are performed, then infectious agents can be removed, but time consumption and labor intensity increase

Engineering Contradiction:
Improvedisinfection effectivenessVSAvoidcleaning time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies the self-service principle by implementing antimicrobial coatings that provide continuous, autonomous disinfection on high-contact surfaces. The coating actively neutralizes infectious agents without requiring human intervention, thereby maintaining high disinfection effectiveness while eliminating the time and labor associated with manual cleaning and sanitization procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for efficient, non-destructive detection and reactivation of antimicrobial coatings, ensuring continuous surface disinfection without cosmetic damage and providing a portable solution for monitoring coating wear and efficacy.

Implementation Method 1

Quats are cationic surfactants (i.e., positively charged surface-active agents) that impact cell walls and membranes. Their permanent positive charge makes them bind readily to the negatively charged surface of most microbes. That same binding ability can also be used to bond anionic dyes such as bromophenol blue (BPB) to visually detect the presence of antimicrobial coatings via dye bonding and visual inspection.

Methodology Applied
Scientific EffectElectrostatic attraction: Ion Repulsion/Attraction

Implementation Method 2

the anionic agent is an anionic thermochromic dye, the predetermined process includes applying heat to the surface of the substrate, and the observed change effected in the bonded anionic thermochromic dye is a visually detectable color change in the boned anionic thermochromic dye.

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Implementation Method 3

the anionic agent is an anionic fluorophoric dye compound, the predetermined process includes irradiating the surface of the substrate with ultraviolet radiation in the 100 nm to 415 nm wavelength range, and the observed change effected in the bonded anionic fluorophoric dye compound is fluorescence in the bonded anionic fluorophoric dye compound.

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentEP4113106B1Antimicrobial surface coating detection, quantification and reactivation methods
Publication Date: 2024.11.13 BE AEROSPACE INC
  • EP4113106B1 patent drawingFigure 1
  • EP4113106B1 patent drawingFigure 2
  • EP4113106B1 patent drawingFigure 3

AI summary

Disclosed are methods (100) for detecting an antimicrobial surface coating on a substrate (300) including the steps of applying (106) an anionic agent to a surface of the substrate (300), allowing (108) the anionic agent to bond to antimicrobial surface coating present on the substrate (300), removing (110) unbonded anionic agent, subjecting (112) the surface of the substrate (300) to a predetermined process to effect a change in the bonded anionic agent, observing (114) the change, and verifying (116), based on the observed change, the presence of antimicrobial surface coating on the substrate (300). The anionic agent may be an anionic thermochromic dye showing visually detectable color change upon application of heat, or an anionic voltage-sensitive dye showing a change in spectral property upon application of a voltage, or an anionic fluorophoric dye showing fluorescence upon irradiation with UV light. Further disclosed are antimicrobial surface coating solutions, methods for their application, and methods for reactivated antimicrobial surface coatings.