Antimicrobial Splint with Absorption Layer for Exudate Management
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Solution Overview
Problem
Existing splints for supporting feet and shins face issues such as detachment, inadequate ventilation, maceration, inflammation, pressure points, and instability, particularly when made from flexible materials like cardboard that soften with perspiration and wound exudate.
Innovation Solution
A splint with a sheet-like flexible material featuring an antimicrobial coating, an absorption layer to manage wound exudate, and a layer with increased static friction to prevent bandage displacement, along with a support body that enhances stability and can be adjusted for optimal angle fixation, using materials like thermoplastic and non-woven fabrics for improved rigidity and comfort.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If the splint is made from flexible sheet-like material (e.g., cardboard), then the splint can be folded for compact storage and transport, but the material softens when exposed to perspiration and wound exudate, reducing stability
Solution Approach 1:
The patent applies composite materials by combining a flexible base material (cardboard or similar sheet-like material) with a rigidifying coating layer. The coating contains substances like aluminum powder, titanium dioxide, zinc oxide, or other rigidifying agents that form a stable, moisture-resistant layer on the flexible substrate. This composite structure maintains the foldability of the base material while the coating provides dimensional stability and resistance to softening from perspiration and wound exudate, directly resolving the contradiction between compact storage and material stability.
2Reliability
If the splint is fastened with bandage material, then the splint can be securely attached to the patient's body, but the area between the splint and body section is not adequately ventilated and wound exudate cannot be removed easily, causing maceration
Solution Approach 1:
The patent employs porous or permeable materials in the form of absorbent layers integrated into the splint structure. These layers are positioned between the splint and the patient's body to absorb wound exudate while allowing air circulation. The porous structure enables breathability that prevents maceration, while the absorbent properties manage moisture effectively. This resolves the contradiction by providing both secure fixation and adequate ventilation through the selective permeability of the material.
Solution Approach 2:
The patent introduces an intermediary layer (absorbent material or breathable membrane) between the splint and the patient's body. This intermediary serves multiple functions: it allows air passage for ventilation, absorbs excess moisture from wound exudate, and prevents direct contact between the non-breathable bandage material and the skin. This mediator layer resolves the contradiction by enabling both secure attachment and harmful factor removal simultaneously.
3Device complexity
If the splint body elements are made from one-piece blank with lap joint, then the splint structure is simplified, but pressure points occur in the area of the overlap connection on the supported body section
Solution Approach 1:
The patent applies segmentation by dividing the splint into separate body element components rather than using a one-piece construction with overlapping joints. Each body element is formed as a distinct piece with tab extensions that can be positioned and secured without creating pressure concentration points. This segmentation eliminates the lap joint overlap issue while maintaining structural integrity, resolving the contradiction between simplified construction and pressure point elimination.
Solution Approach 2:
The patent applies local quality by providing cushioning or padding specifically at the regions where body elements contact the patient's body, particularly at the edges and corners that would otherwise create pressure points. The tab extensions are designed with rounded edges and may include soft material coatings to distribute pressure evenly. This localized modification maintains the simplified single-piece construction while eliminating harmful pressure points through targeted design features.
4Volume of moving object
If the support body is made from flexible sheet-like material, then it can be folded for storage, but it may not have the required rigidity or the volume may have to be unreasonably large
Solution Approach 1:
The patent applies composite materials to the support body by combining a flexible sheet-like base material with rigidifying coatings or internal reinforcement structures. The coating layers containing rigidifying agents provide the necessary stiffness and load-bearing capacity, while the flexible substrate maintains the ability to fold for compact storage. This composite approach resolves the contradiction between portability and structural strength.
Solution Approach 2:
The patent employs dimensionality change by using a thin, flat support body that gains rigidity through its coated surface structure rather than through increased volume. The rigidifying coating creates a high-strength, low-volume solution that provides necessary support properties without requiring a bulky three-dimensional structure. This allows the support body to maintain flexibility for storage while achieving required rigidity through surface engineering.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The splint effectively reduces the risk of inflammation, prevents maceration, ensures stable support, and maintains integrity by managing wound exudate and providing secure fixation without pressure points, enhancing patient comfort and safety.
Implementation Method 1
an absorption layer for absorbing liquid on the contact surface and wound exudate is applied
Implementation Method 2
the contact surface having an antimicrobial coating
Implementation Method 3
a layer applied to at least part of the outer surface which has increased static friction with a tissue, in particular bandage material
Data Source
Figure 1~2
Figure 3~4c
Figure 5~6
AI summary
The invention relates to and describes a splint for supporting a body section of a patient, said splint comprising a first body element (3) and a second body element (5) which elements (3, 5) are formed from a planar, flexible material and both have a substantially U-shaped cross-section in a plane perpendicular to a body element (3, 5) longitudinal axis (9, 11), these longitudinal axes (9, 11) extending through the body elements (3, 5) in the centre of the U-shaped cross-section, and said body elements (3, 5) being interconnected such that the longitudinal axis (9) of the first body element (3) and the longitudinal axis (11) of the second body element (5) together form a splint angle (13). The body elements (3, 5) have a contact surface (37) pointing towards the inside of this U-shaped cross-section and an outer surface (39) lying opposite said contact surface (37), and one of these body elements (3, 5) has a planar additional element (55) extending parallel thereto.