Antireflection Film High Extinction Coefficient Layers

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Solution Overview

Problem

Existing antireflection films are susceptible to the reflection effects of substrates with high reflectance due to their low extinction coefficients, leading to ineffective suppression of light reflection.

Innovation Solution

An antireflection film structure comprising a light shielding layer with a high extinction coefficient, a first transmission layer, and a semi-transmission layer, where the light shielding layer and semi-transmission layer have larger extinction coefficients than the first and second transmission layers, respectively, effectively attenuating light by absorption and conversion to heat, even when the substrate reflectance is high.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional antireflection film made of SiO2, TiO2, or ZnO2 is used, then the film structure is simple and easy to manufacture, but the extinction coefficient is low and the film is susceptible to substrate reflectance effects

Engineering Contradiction:
Improvelight reflection suppression capabilityVSAvoidfilm structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite multilayer structure combining dielectric layers (SiO2, TiO2) with metal layers (Al, Au, Ag, Cu). This composite approach leverages the high extinction coefficient of metals to suppress substrate reflectance effects while using dielectric layers for optical interference control, thereby achieving reliable light reflection suppression that conventional single-material films cannot provide

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The antireflection film is segmented into multiple functional layers: dielectric layers for optical interference management and metal layers for light absorption. This segmentation allows each layer to perform its specific function optimally, with the metal layers specifically targeting the suppression of substrate reflectance effects that dielectric layers alone cannot handle

Inventive Principle:
Principle #1Segmentation

2Reliability

If the substrate has high reflectance, then the substrate can be made from certain materials, but the antireflection film becomes susceptible to substrate reflectance effects and cannot reliably suppress light reflection

Engineering Contradiction:
Improvelight reflection suppression capabilityVSAvoidsubstrate reflectance effect
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The metal layers (Al, Au, Ag, Cu) serve as intermediaries between the dielectric antireflection layers and the high-reflectance substrate. These metal layers absorb the reflected light that would otherwise pass through the dielectric layers and cause interference, thereby mediating the interaction between the substrate and the optical system to eliminate the harmful substrate reflectance effect

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the potentially harmful substrate reflectance into a beneficial effect by positioning metal layers with high extinction coefficients between the substrate and dielectric layers. The reflected light from the substrate is absorbed by the metal layers, transforming the harmful reflectance into heat energy, while the dielectric layers above manage the optical interference constructively

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed antireflection film structure reliably suppresses light reflection on substrates with high reflectance by using materials like titanium and aluminum oxide, achieving reduced reflectance and improved productivity through optimized layer thicknesses and deposition methods.

Implementation Method 1

the light shielding layer and the semi-transmission layer have a larger extinction coefficient than the first transmission layer and the second transmission layer... when the light passes through the semi-transmission layer, the light intensity is attenuated, and the light is converted into heat

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

a first transmission layer which is placed on the light shielding layer and contains a dielectric... Part of light which is incident on the incident surface passes through the second transmission layer and the semi-transmission layer

Methodology Applied
Scientific EffectTransmission (optical):

Implementation Method 3

At the interface between the first transmission layer and the light shielding layer, part of the light is reflected and changes its traveling direction

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10705258B2Antireflection film, optical device, and production method for antireflection film
Publication Date: 2020.07.07 SEIKO EPSON CORP
  • US10705258B2 patent drawing
  • US10705258B2 patent drawing
  • US10705258B2 patent drawing

AI summary

An antireflection film includes a light shielding layer which is placed on a substrate and contains an electrical conductor, a first transmission layer which is placed on the light shielding layer and contains a dielectric, a semi-transmission layer which is placed on the first transmission layer and contains an electrical conductor, and a second transmission layer which is placed on the semi-transmission layer and contains a dielectric, wherein the light shielding layer and the semi-transmission layer have a larger extinction coefficient than the first transmission layer and the second transmission layer.