Antiseptic Polymer Composition Using Lithium and Sodium Ions

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Solution Overview

Problem

Current antiseptic products face limitations due to environmental and health concerns, particularly regarding heat stability and the use of biocides that can cause sensitization or immune stimulation, and they often fail to effectively protect against microbial contamination in aqueous and organic liquids.

Innovation Solution

A process involving the combination of lithium ions and sodium ions, within specific molar ratios, is used to create an antiseptic product that is effective against microbial contamination, providing preservation properties without the need for harmful substances, and maintaining stability at high temperatures and against UV-light.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional biocides are used to protect against microbial contamination, then antimicrobial effectiveness is improved, but environmental harm and health risks (sensitization, immune stimulation) increase

Engineering Contradiction:
Improveantimicrobial effectivenessVSAvoidenvironmental harm and health risks
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and eliminates harmful traditional biocides from the composition, replacing them with a safe alternative system based on metal ions (silver, zinc, copper) that provide antimicrobial effectiveness without the sensitization and immune stimulation problems of conventional biocides

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the fundamental parameter of antimicrobial agent type from organic biocides to inorganic metal ion systems, altering the mechanism of action while maintaining effectiveness and reducing harmful effects on environment and human health

Inventive Principle:
Principle #35Parameter changes

2Productivity

If heat treatment is applied to improve processing, then manufacturing efficiency is improved, but antiseptic compound stability deteriorates at temperatures above 100°C

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidantiseptic compound stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent changes the thermal stability parameter by replacing heat-sensitive organic biocides with thermally stable inorganic metal ion compounds that maintain their antiseptic properties through high-temperature processing stages

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies antiseptic treatment in advance at lower temperatures before subsequent high-temperature processing steps, ensuring microbial protection is established before thermal degradation could occur

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If polymer processing is performed to create final products, then product formation is improved, but antiseptic compound stability deteriorates at temperatures of 100-270°C

Engineering Contradiction:
Improveproduct formation capabilityVSAvoidantiseptic compound stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameter to use polymer-compatible, thermally stable inorganic metal ion antiseptics that do not degrade or react adversely during polymer processing at 100-270°C, maintaining effectiveness throughout the manufacturing cycle

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The antiseptic product effectively reduces or prevents the growth of bacteria, yeasts, and molds on surfaces and in formulations, offering enhanced stability and safety for use in various applications without the drawbacks of traditional biocides.

Implementation Method 1

The present invention relates to a process for preparing an antiseptic product, an antiseptic product obtainable by the process, an antiseptic inorganic powder composition, an antiseptic polymer product as well as the use of one or more source of lithium ions in combination with one or more source of sodium ions for the preparation of an antiseptic product being effective against microbial contamination

Methodology Applied
Scientific EffectIon interaction: Ion Repulsion/Attraction

Data Source

PatentUS10624348B2Antiseptic product, process for preparing same and its use
Publication Date: 2020.04.21 OMYA INT AG

AI summary

The present invention relates to a process for preparing an antiseptic product, an antiseptic product obtainable by the process, an antiseptic inorganic powder composition, an antiseptic polymer product as well as the use of one or more source of lithium ions in combination with one or more source of sodium ions for the preparation of an antiseptic product being effective against microbial contamination.