Antistatic Pattern Nesting for AMOLED Cost Reduction

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Solution Overview

Problem

The high production cost of active-matrix organic light emitting diode (AMOLED) display apparatuses is attributed to the use of copper as the material for antistatic layers, which are costly and inefficient when used as entire layers.

Innovation Solution

The implementation of a display apparatus with a first antistatic pattern and a second antistatic pattern in an electronic component, such as a near field communication chip, provided in a nesting manner on the display panel, reducing the overall amount of antistatic material required and thus the production cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an entire layer of copper is used as the antistatic layer, then the antistatic functionality is improved, but the production cost increases due to the high price of copper

Engineering Contradiction:
Improveantistatic functionalityVSAvoidamount of copper material
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent divides the antistatic layer into two separate patterns: a first antistatic pattern on the display panel and a second antistatic pattern on the electronic component. This segmentation allows each pattern to serve a specific antistatic function rather than requiring a complete copper layer, thereby reducing the total amount of copper material needed while maintaining overall antistatic effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a nested structure where the second antistatic pattern on the electronic component is positioned within the projection area of the first antistatic pattern on the display panel. This nesting arrangement allows both patterns to cooperate in providing antistatic protection, enabling the system to achieve the required antistatic functionality with reduced material quantity by utilizing the spatial overlap and cooperative effect of the two patterns.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If an entire layer of copper is used as the antistatic layer, then the antistatic functionality is improved, but the production cost increases

Engineering Contradiction:
Improveantistatic functionalityVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent segments the antistatic function across two separate components (display panel and electronic component) rather than using a single complete copper layer. This segmentation reduces the total copper material required, directly lowering production costs while maintaining the necessary antistatic protection through the cooperative effect of both patterns.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

By nesting the second antistatic pattern within the projection area of the first antistatic pattern, the patent creates a cooperative antistatic system that achieves effective protection with reduced material usage. This nested configuration optimizes material efficiency and reduces production costs associated with copper procurement and processing.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Quantity of substance

If a first antistatic pattern and a second antistatic pattern are provided in a nesting manner, then the amount of antistatic material is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improveamount of antistatic materialVSAvoidstructure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent makes the electronic component serve dual functions: it provides its own antistatic protection through the second antistatic pattern while simultaneously contributing to the overall antistatic protection of the display apparatus by nesting within the first antistatic pattern. This multi-functionality approach integrates the antistatic function into an existing component rather than adding a separate structure, thereby reducing material usage without significantly increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the amount of antistatic material needed, lowering production costs while maintaining antistatic functionality, and allows for efficient electromagnetic interference shielding without relying on expensive copper foils.

Implementation Method 1

an electromagnetic wave absorbing layer is provided at a side of the buffering layer away from the light-shielding layer

Methodology Applied
Scientific EffectElectromagnetic wave absorption: Absorption (EM radiation)

Implementation Method 2

a heat-conductive layer is provided at a side of the electromagnetic wave absorbing layer away from the buffering layer

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the first antistatic pattern and the second antistatic pattern are provided at a side of the display panel away from the light-emitting side thereof in a nesting manner

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10403693B2Display apparatus and method for producing the same
Publication Date: 2019.09.03 BOE TECHNOLOGY GROUP CO LTD
  • US10403693B2 patent drawing
  • US10403693B2 patent drawing
  • US10403693B2 patent drawing

AI summary

A display apparatus and a method for producing the same are disclosed. The display apparatus includes a display panel, a first antistatic pattern, and an electronic component. The electronic component has a second antistatic pattern. The first antistatic pattern and the electronic component are provided at a side of the display panel away from the light-emitting side thereof in an inlaid manner.