Aperiodic Oscillating Heat Pipe Channels for High-Gravity Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Oscillating heat pipes perform poorly under high gravity loads due to the working fluid's inability to return to the condenser region from the evaporator region, which is detrimental to critical equipment in high gravity environments.

Innovation Solution

Designing oscillating heat pipes with a set of channels that have varying channel properties, such as diameter, within a predefined range relative to a nominal value, forming an aperiodic pattern to enhance fluid instability and improve performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If uniform channel design is used, then manufacturing simplicity is maintained, but performance under high gravity loads deteriorates

Engineering Contradiction:
Improveperformance under high gravity loadsVSAvoidchannel design complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by varying channel properties (diameter, cross-sectional area, shape) at different locations within the channel set. Each channel has different geometric characteristics while maintaining the same nominal dimensions, creating local variations that promote fluid instability and improve heat pipe performance under high gravity conditions without requiring a completely complex redesign

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention introduces asymmetry by ensuring that channels have non-uniform properties where no two channels are identical. This asymmetric design breaks the symmetry that would otherwise exist in uniform channel configurations, creating the necessary fluid instability to overcome high gravity effects while maintaining manufacturing feasibility through controlled randomization

Inventive Principle:
Principle #4Asymmetry

2Productivity

If channel properties are varied randomly, then fluid instability and thermal efficiency improve, but manufacturing precision requirements increase

Engineering Contradiction:
Improvethermal efficiencyVSAvoidchannel property control
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent implements parameter changes by systematically varying channel geometric parameters (diameter, cross-sectional area, shape factors) within defined ranges. These parameter variations are controlled to fall between 5-60% of nominal values, ensuring that while manufacturing precision is maintained within feasible limits, sufficient variation exists to generate the required fluid instability and improve thermal performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies partial action by implementing channel variations within controlled bounds rather than extreme variations. The channel property variations are limited to specific percentage ranges (5-60% of nominal), providing just enough deviation to achieve improved thermal efficiency and high gravity resistance without excessively complicating manufacturing processes

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The varying channel properties enhance the oscillating heat pipe's ability to function effectively in high gravity environments by promoting random instabilities, thereby improving thermal efficiency and resilience.

Implementation Method 1

Intermittent evaporation and condensation of the working fluid causes the working fluid to move from the evaporator region to condenser region

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

Intermittent evaporation and condensation of the working fluid causes the working fluid to move from the evaporator region to condenser region

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

The varying channel properties enhance the oscillating heat pipe's ability to function effectively in high gravity environments by promoting random instabilities

Methodology Applied
Scientific EffectFluid instability:

Data Source

PatentUS20260078970A1Oscillating heat pipes with randomly varying channel size
Publication Date: 2026.03.19 RAYTHEON CO
  • US20260078970A1 patent drawing
  • US20260078970A1 patent drawing
  • US20260078970A1 patent drawing

AI summary

Oscillating heat pipes and methods of making the same. The oscillating heat pipes include a condenser region, an evaporator region, and a set of channels arranged between the condenser region and the evaporator region. The set of channels define at least a portion of a fluid circuit for a working fluid. Each channel of the set of channels has a respective channel property value that is a percentage variation from a nominal channel property value and the set of channels defines an aperiodic set of channels with respect to the channel property.