Aperture Unit Electromagnetic Positioning for Beam Current Control

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Solution Overview

Problem

Existing particle beam apparatuses face challenges in reproducibly setting beam current and achieving a mode-independent beam path due to mechanical imprecision and hysteresis, particularly when using piezoelectric elements for aperture unit positioning.

Innovation Solution

The apparatus features independently adjustable pole shoes for the condenser lenses and a pressure stage aperture unit with a thin-film design, allowing continuous variation of beam current from 10 pA to 300 nA, and includes a deflection system to maintain a mode-independent beam path, utilizing adjustable aperture openings and drive units like piezoelectric elements and bimetal elements for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If piezoelectric elements are used for aperture unit positioning, then beam current can be varied continuously, but mechanical imprecision and hysteresis reduce reproducibility

Engineering Contradiction:
Improvebeam current variation rangeVSAvoidreproducibility of beam current setting
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces the mechanical positioning system (piezoelectric elements) with an electromagnetic positioning system. The aperture unit is positioned by electromagnetic forces generated by coils, eliminating the mechanical contact and associated hysteresis effects. This substitution maintains continuous beam current variation capability while significantly improving reproducibility by removing mechanical imprecision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the control parameter from mechanical displacement to electromagnetic field strength. By controlling the current through positioning coils rather than mechanically displacing piezoelectric elements, the system achieves the same aperture positioning function with improved reproducibility. The electromagnetic field parameters can be precisely controlled and reproduced without the hysteresis inherent in mechanical systems.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If aperture unit is fixed for high-resolution mode, then image resolution is improved, but beam current cannot be increased for other analysis methods

Engineering Contradiction:
Improveimage resolutionVSAvoidbeam current adjustability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent makes the aperture unit dynamically adjustable rather than fixed. The aperture opening size can be changed in real-time by controlling the electromagnetic positioning system, allowing the system to adapt between high-resolution mode (small aperture) and high-current mode (large aperture). This dynamic adjustment capability resolves the contradiction by enabling both high resolution and high current operation at different times.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a universal aperture positioning system that serves multiple functions. The same electromagnetic positioning mechanism enables both high-resolution imaging (with small aperture openings) and various analysis methods requiring higher beam currents (with larger aperture openings). This multi-functional design eliminates the need for fixed aperture configurations and provides adaptability across different operational modes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If mechanical aperture positioning system is used, then aperture opening can be adjusted, but mechanical imprecision affects beam path consistency

Engineering Contradiction:
Improveaperture opening adjustmentVSAvoidbeam path consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent substitutes electromagnetic positioning for mechanical aperture adjustment. Instead of using mechanical components that introduce imprecision and affect beam path consistency, the system uses electromagnetic fields to position the aperture unit. This elimination of mechanical contact points ensures that aperture adjustments do not compromise beam path consistency while maintaining ease of operation through electromagnetic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables precise and reproducible setting of beam current across a wide range, ensuring high-resolution imaging and mode-independent operation, improving image resolution and reducing mechanical errors.

Implementation Method 1

a first aperture element and a second aperture element which cooperate to form an aperture opening and are movable relative to one another, in particular by means of a piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

at least one drive unit for moving the first aperture element and/or the second aperture element

Methodology Applied
Scientific EffectBimetallic effect: Bi-Metallic Strip

Data Source

PatentUS11139140B2Particle beam apparatus having an aperture unit and method for setting a beam current in a particle beam apparatus
Publication Date: 2021.10.05 CARL ZEISS MICROSCOPY GMBH
  • US11139140B2 patent drawing
  • US11139140B2 patent drawing
  • US11139140B2 patent drawing

AI summary

A particle beam apparatus includes a first aperture unit having an adjustable aperture opening. The particle beam apparatus may include a first condenser lens having a first pole shoe and a second pole shoe. Both the first pole shoe and the second pole shoe may be adjustable relative to a second aperture unit independently of each other. The second aperture unit may be designed as a pressure stage aperture separating a first area having a vacuum at a first pressure, and a second area having a vacuum at a second pressure. Additionally, a method for adjusting a beam current in a particle beam apparatus is provided.