Optical Detection for Apheresis Disposable Loading

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Solution Overview

Problem

Apheresis systems face issues with incorrect loading of disposables, leading to leaks and termination of procedures due to improper positioning of disposable kits, which can result in loss of blood components.

Innovation Solution

The use of optical and audio systems, combined with a processor, to detect the position of disposables in medical devices, such as apheresis machines, to determine if they are correctly positioned, preventing leaks and ensuring proper operation by alerting operators or stopping the process until correct alignment is achieved.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual loading of disposable kits is used in apheresis machines, then the device complexity is reduced, but the positioning accuracy and reliability of disposable loading deteriorates leading to leaks and procedure termination

Engineering Contradiction:
Improvedevice complexityVSAvoidreliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces manual mechanical loading with an automated optical detection system. Optical sensors and cameras automatically detect and verify the positioning of disposable kits, eliminating the need for manual alignment while improving positioning accuracy and preventing leaks through real-time monitoring.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements real-time feedback through optical sensors that continuously monitor the positioning of disposable kits. The system provides visual or audible alerts when misalignment is detected, allowing operators to correct positioning errors before they cause leaks or procedure termination, thereby improving reliability.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple step set-up and configuration is required for apheresis procedures, then the adaptability of the system is improved, but the ease of operation deteriorates increasing the risk of incorrect loading

Engineering Contradiction:
ImproveadaptabilityVSAvoidease of operation
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system performs preliminary detection and verification of disposable kit positioning before the apheresis procedure begins. Optical sensors scan and confirm correct alignment in advance, allowing operators to identify and correct loading errors before they affect procedure outcomes, thus simplifying operation while maintaining adaptability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically detects and verifies disposable kit positioning without requiring extensive manual configuration steps. The optical detection system performs self-verification of loading correctness, reducing the burden on operators while maintaining system adaptability through automated guidance and alerts.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents leaks and ensures accurate loading of disposables, maintaining the integrity of blood components and completing procedures successfully by providing real-time feedback and control measures.

Implementation Method 1

an optical system may be used to detect scattered light from a light source that may indicate a position of a disposable

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 2

an audio system may be used to detect a position of a disposable

Methodology Applied
Scientific EffectSound detection: Sound

Data Source

PatentEP3442618B1Loading of disposable
Publication Date: 2021.03.17 TERUMO BCT INC
  • EP3442618B1 patent drawingFigure 1
  • EP3442618B1 patent drawingFigure 2
  • EP3442618B1 patent drawingFigure 3

AI summary

Described are embodiments that include methods and devices for detecting disposables that may be used in medical devices. Embodiments involve the detection of disposables used in apheresis machines. The disposable are configured to fit into portions, or features, of the apheresis machines in predetermined ways and embodiments provide for detecting whether the disposable have been loaded correctly.