API Cocrystallization via Stronger Hydrogen Bonding

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Solution Overview

Problem

Current methods for identifying and forming cocrystals of active pharmaceutical ingredients (APIs) are unpredictable and often result in unsuitable physical properties, leading to challenges in drug formulation and development.

Innovation Solution

The development of novel cocrystallization methods that involve selecting a guest molecule to coordinate more strongly with the counterion of an API, replacing weak hydrogen bonds with stronger ones, and using techniques like evaporation or grinding to form cocrystals, which can modify physical properties such as solubility and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional cocrystallization methods are used to form cocrystals of APIs, then new solid state phases can be created, but the process is unpredictable and often results in unsuitable physical properties

Engineering Contradiction:
Improveability to create new solid state phasesVSAvoidpredictability of cocrystallization process
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-identifying suitable guest molecules based on their ability to form strong hydrogen bonds with counterions before attempting cocrystallization. This preliminary selection process increases the reliability and predictability of forming cocrystals with desirable physical properties, rather than relying on random or conventional screening methods

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the key parameter of hydrogen bond strength by selecting guest molecules that form stronger hydrogen bonds with counterions than the original API molecules do. This parameter change (increasing hydrogen bond strength) leads to more stable and predictable cocrystal formation with improved physical properties

Inventive Principle:
Principle #35Parameter changes

2Strength

If guest molecules are selected to coordinate more strongly with counterions, then stronger hydrogen bonds are formed and physical properties are improved, but the selection process becomes more complex

Engineering Contradiction:
Improvestrength of hydrogen bond interactionVSAvoidcomplexity of guest selection process
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent employs a library approach where multiple guest molecules are screened, and those that do not form suitable cocrystals are discarded. This allows for efficient testing of many candidates without committing extensive resources to each individual screening attempt, making the complex selection process more manageable

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent simplifies the complex selection process by establishing clear parameter criteria for guest molecule selection - specifically focusing on hydrogen bond donor/acceptor capabilities and structural compatibility with counterions. This parameter-based approach provides a systematic framework that reduces the complexity of evaluating potential guest molecules

Inventive Principle:
Principle #35Parameter changes

3Reliability

If cocrystals are formed to modify physical properties like solubility and stability, then drug formulation performance is enhanced, but the manufacturing process requires precise control

Engineering Contradiction:
Improvephysical properties of cocrystalVSAvoidprecision of crystallization process
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-determining the optimal API-to-guest ratio and crystallization conditions based on the selected guest molecule's properties. This preliminary optimization reduces the need for extensive trial-and-error during manufacturing, thereby enhancing physical property reliability while reducing manufacturing precision requirements

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent designs the cocrystallization process to be self-directing, where the selected guest molecules naturally guide the formation of the desired cocrystal structure through their specific hydrogen bonding patterns. This self-organizing behavior reduces the need for precise external control during crystallization, simplifying manufacturing while maintaining product quality

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the creation of new solid state phases with improved physical properties, such as modified solubility and stability, enhancing the performance and development of drug formulations.

Implementation Method 1

One may then select a guest to coordinate more strongly with the negative counterion than the coordination within the crystal. If a strong hydrogen bond acceptor is interacting with a weak hydrogen bond donor in a crystal, a cocrystal could be created by adding a strong hydrogen bond donor molecule to the system which would replace the weak donor and bond to the strong acceptor site

Methodology Applied
Scientific EffectHydrogen bonding: Chemical Bonding

Implementation Method 2

The solution or melt is subjected to a crystallization process, such as evaporation, cooling, or any of the many well-known processes for forming a crystal from a solution or melt

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The solution or melt is subjected to a crystallization process, such as evaporation, cooling, or any of the many well-known processes for forming a crystal from a solution or melt

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 4

The physical mixture can be ground to form the cocrystal

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS8212079B2Cocrystallization
Publication Date: 2012.07.03 CURIA GLOBAL INC
  • US8212079B2 patent drawing
  • US8212079B2 patent drawing
  • US8212079B2 patent drawing

AI summary

The present disclosure relates to novel cocrystals and novel methods for cocrystallization. In particular, the disclosure includes cocrystals comprising a salt of an active agent, such as a chloride salt of an active pharmaceutical ingredient. The present disclosure also relates to methods of preparing cocrystals and methods for screening for solid state phases.