Associated Particle Imaging for Wellbore Integrity Assessment

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Solution Overview

Problem

Current wellbore inspection technologies are inadequate for accurately assessing the integrity of multiple well casing and cement annuli, particularly at intermediate-to-surface depths and near lateral perforation zones, due to limitations in detecting cracks, corrosion, and dis-bonding in multi-layered casing structures, which can lead to gas leakage and environmental contamination.

Innovation Solution

An associated particle-based inspection apparatus using a grounded target and neutron generator that produces neutrons and corresponding charged particles, combined with an API detector to determine neutron trajectory, origination time, and velocity, enabling high-fidelity imaging and integrity assessment of wellbore structures beyond the innermost production casing through spatial, temporal, and material imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional wellbore inspection technologies are used, then the inspection process is simple, but the detection precision of cracks, corrosion, and dis-bonding in multi-layered casing structures is insufficient

Engineering Contradiction:
Improvedetection precisionVSAvoidapparatus complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The inspection apparatus is divided into multiple functional modules: neutron source module, detector module, data processing module, and power module. Each module performs a specific function, allowing the complex system to be managed and optimized independently while achieving high detection precision through coordinated operation of all segments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inspection apparatus employs a nested structure where detectors are positioned within or around the neutron source housing, and multiple detection layers are arranged concentrically. This nesting allows compact integration of complex components while maintaining their individual functional performance for high-precision detection.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If multiple detectors are used to improve detection accuracy, then the measurement precision increases, but the device complexity and cost increase

Engineering Contradiction:
Improvedetection accuracyVSAvoiddetector array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple detector types (neutron detectors, gamma ray detectors, and associated particle detectors) are merged into a single integrated detector array. This combination allows simultaneous detection of multiple radiation types and particles, improving measurement precision while reducing overall system complexity compared to using separate detector systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detector array is designed to perform multiple functions: detecting neutrons, gamma rays, and associated charged particles simultaneously. This multi-functionality allows a single detector system to provide comprehensive wellbore integrity assessment, reducing the need for multiple specialized detector systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a hermetically-sealed vacuum vessel is used to house the neutron generator, then the reliability and safety improve, but the device complexity increases

Engineering Contradiction:
Improvesystem safetyVSAvoidvacuum system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A hermetically-sealed vacuum vessel with thin-walled construction is used to house the neutron generator and detector array. The vacuum vessel provides reliable containment and safety while maintaining a compact form factor. The thin-walled design reduces material usage and system complexity while maintaining structural integrity and hermetic sealing.

Inventive Principle:
Principle #30Flexible shells and thin films

4Measurement precision

If associated particle detection is implemented for neutron flux calibration, then the measurement precision improves, but the device complexity and operational complexity increase

Engineering Contradiction:
Improveneutron flux calibration accuracyVSAvoidoperational simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system performs self-calibration using associated particle detection. The neutron generator produces neutrons that interact with a target to produce associated charged particles, which are detected and used to automatically calibrate the neutron flux measurement. This self-service calibration mechanism improves measurement precision without requiring external calibration equipment or complex manual procedures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced wellbore integrity assurance by improving the detection of cracks, corrosion, and fluid ingress/egress, reducing false positives, and ensuring long-term integrity of wellbores, while minimizing environmental impact and the need for radioactive sources.

Implementation Method 1

a neutron generator that produces a neutron and one or more corresponding charged particles

Methodology Applied
Scientific EffectNuclear fusion: Nuclear Fusion

Implementation Method 2

an associated particle imaging (API) detector comprising a particle detector that detects the one or more corresponding charged particles, wherein the particle detector comprises at least one particle detector element that facilitates determining a trajectory, origination time, and a velocity of the neutron based upon a detection

Methodology Applied
Scientific EffectCharged particle detection:

Implementation Method 3

the vacuum tube assembly comprises a hermetically-sealed vacuum vessel that couples the positively-biased ion source and the grounded target region

Methodology Applied
Scientific EffectVacuum sealing: Vacuum

Data Source

PatentUS11675102B2Associated particle detection for performing neutron flux calibration and imaging
Publication Date: 2023.06.13 STARFIRE IND LLC
  • US11675102B2 patent drawing
  • US11675102B2 patent drawing
  • US11675102B2 patent drawing

AI summary

An associated particle-based inspection apparatus is described. The apparatus includes a grounded target region and a neutron generator that produces a neutron and one or more corresponding charged particles. The apparatus further includes an associated particle imaging (API) detector comprising a particle detector that detects the one or more corresponding charged particles, wherein the particle detector comprises at least one particle detector element that facilitates determining a trajectory, origination time, and a velocity of the neutron based upon a detection, by a particular one of the at least one particle detector element, of the corresponding charged particles.