Apodizing Filter Enhances Laser Beam Measurement Accuracy

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Solution Overview

Problem

Laser imaging systems face challenges in accurately measuring laser beams beyond the second Rayleigh range due to signal-to-noise ratio issues and ghost reflections, which are not effectively addressed by existing solutions that increase system size and cost.

Innovation Solution

The use of an apodizing filter with a transmission profile that approaches a maximum at its edges, positioned between the laser source and pixelated detector, improves the signal-to-noise ratio and reduces ghost reflections by attenuating light uniformly across the detector, thereby enhancing measurement accuracy without increasing system size or cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If anti-reflection coatings are used on optical media, then ghost reflections are reduced, but they are not effective for broader wavelength bands (greater than 25-50 nm) and for extremely sensitive pixelated detectors

Engineering Contradiction:
Improveghost reflectionsVSAvoidwavelength band coverage
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The patent changes the parameter of the optical element from a standard anti-reflection coating to a neutral density filter with specific optical density characteristics. The neutral density filter has an optical density that varies across its surface, creating a gradient that compensates for the varying intensity of laser light across the detector array. This parameter change enables effective reduction of ghost reflections across broader wavelength bands and for extremely sensitive pixelated detectors where conventional anti-reflection coatings fail.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If beam scanning is performed through the first three Rayleigh ranges to meet ISO 11146-1:2005 requirements, then measurement completeness is improved, but the signal-to-noise ratio deteriorates because the third Rayleigh range intensity drops by more than a factor of ten

Engineering Contradiction:
Improvebeam measurement completenessVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent applies local quality by implementing a neutral density filter with a spatially varying optical density across the detector array. Different regions of the detector receive different levels of attenuation based on their position and the corresponding laser beam intensity at that location. This local differentiation allows the system to maintain appropriate signal levels across all Rayleigh ranges, particularly compensating for the significant intensity drop in the third Rayleigh range while preserving measurement completeness across the entire beam profile.

Inventive Principle:
Principle #3Local quality

3Reliability

If beam splitting and attenuation are used to equalize signal levels across Rayleigh ranges, then signal-to-noise ratio is improved, but system cost and opto-mechanical complexity increase significantly

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidopto-mechanical complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the complexity of beam splitting and multiple attenuation mechanisms by replacing them with a single neutral density filter element that has spatially varying optical density. Instead of requiring separate optical paths, beam splitters, and multiple attenuators, the invention consolidates all signal level equalization functions into one filter component positioned in the optical path before the detector. This extraction of complexity maintains the signal-to-noise ratio benefits while dramatically simplifying the overall system architecture.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If two separate cameras are used to measure first and third Rayleigh ranges, then measurement capability is improved, but system cost and size more than double

Engineering Contradiction:
Improvemulti-Rayleigh range measurement capabilityVSAvoidsystem size
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The patent implements universality by designing a single detector array that can measure laser beam parameters across multiple Rayleigh ranges simultaneously. The neutral density filter with spatially varying optical density enables one detector to handle the dynamic range requirements that would otherwise require multiple specialized detectors. This multi-functional approach allows the same detector to effectively measure both the high-intensity regions in the first Rayleigh range and the low-intensity regions in the third Rayleigh range, eliminating the need for separate camera systems and reducing overall system size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate measurement of laser beams beyond the second Rayleigh range with improved signal-to-noise ratios and reduced ghost reflections, meeting ISO requirements without the need for costly or complex system modifications.

Implementation Method 1

an apodizing filter having a transmission profile that approaches a maximum at its edges is positioned between a pixelated detector and a laser source

Methodology Applied
Scientific EffectApodization: Filter (optical)

Implementation Method 2

A laser beam from the laser source is emitted onto the apodizing filter and a portion of the laser incident upon the apodizing filter is transmitted to the pixelated detector

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS10942275B2System and method for improving signal-to-noise ratio in a laser imaging system
Publication Date: 2021.03.09 HAAS LASER TECH
  • US10942275B2 patent drawing
  • US10942275B2 patent drawing
  • US10942275B2 patent drawing

AI summary

A method and apparatus for improving measurements of a laser beam in a laser imaging system. The method includes, positioning an apodizing filter having a transmission profile that approaches a maximum at its edges between a pixelated detector and a laser source. The method further includes, emitting a laser beam from the laser source onto the apodizing filter and transmitting a portion of the laser incident upon the apodizing filter to the pixelated detector in accordance with the transmission profile of the apodizing filter such that the signal-to-noise ratio of the portion of the laser incident upon the pixelated detector is improved. The apodizing filter may be selected from a linear apodizing filter, a radial apodizing filter and a prism apodizing filter.