Apparatus and method for foaming a beverage

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Solution Overview

Problem

Existing methods for preparing beverages, such as foaming milk for café beverages, lack efficiency and consistency in producing high-quality froth and heated milk products, with a need for improved techniques to enhance the quality and process of creating milk products.

Innovation Solution

A beverage preparation system that includes a container assembly with a nozzle and base assembly, utilizing a check valve mechanism to control the flow of steam and air, allowing for precise heating and aeration of milk, with a user interface to modulate the flow and display temperature, facilitating uniform heating and foam creation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a steam wand is immersed into milk to heat and froth, then the milk can be heated and frothed, but the quality of the final milk product is inconsistent and the process lacks efficiency

Engineering Contradiction:
Improvemilk product quality consistencyVSAvoidprocess efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The steam delivery system is segmented into separate functional components: a steam wand for aeration and a separate heating element or controlled steam injection system for heating. This segmentation allows independent optimization of each function, enabling precise control over foam quality while maintaining heating efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates feedback mechanisms including temperature sensors that monitor milk temperature in real-time and adjust steam flow accordingly, and foam quality sensors that detect foam characteristics and modify aeration parameters. This closed-loop feedback ensures consistent milk product quality while optimizing the processing timeline.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If the steam wand depth is varied to generate froth, then foam can be created in and over the milk, but control over the process is imprecise

Engineering Contradiction:
Improvefoam creation controlVSAvoidprocess consistency
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The manual mechanical control of steam wand depth is replaced with an automated system using electric motors or actuators to position and adjust the steam wand depth precisely. This substitution of mechanical manual control with automated mechanical systems provides both ease of operation and high precision control over foam creation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically changes multiple parameters including steam wand depth, steam flow rate, and aeration duration based on real-time feedback from sensors. These coordinated parameter changes enable precise control over foam characteristics while simplifying user operation through automated adjustment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively heats and aerates milk to achieve desired temperature and foam consistency, providing improved quality and control over the final milk product, enhancing the production of café beverages.

Implementation Method 1

introducing a flow of steam from a steam source into the container assembly to heat the liquid

Methodology Applied
Scientific EffectSteam heating: Heating

Implementation Method 2

introducing a flow of air from an air source into the container assembly to aerate the liquid

Methodology Applied
Scientific EffectAir aeration: Aeration

Data Source

PatentUS11723487B2Apparatus and method for foaming a beverage
Publication Date: 2023.08.15 STARBUCKS CORPORATION
  • US11723487B2 patent drawing
  • US11723487B2 patent drawing
  • US11723487B2 patent drawing

AI summary

Various beverage preparation systems and methods are disclosed. The beverage preparation system can include a container assembly configured to receive beverage, such as a milk. The container assembly can be removably engaged with a base. The container assembly can be temporarily removed from the base to facilitate transport of the beverage residing therein. The container assembly can be configured to receive a flow of steam, air, or additional gasses and vapors when the container assembly is mounted on the base.