Apparatus and methods for heating water with refrigerant from air conditioning system

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Solution Overview

Problem

Existing methods for pre-heating water in water heater tanks using refrigerant from air conditioning systems are often complex and expensive, making them unsuitable for many applications.

Innovation Solution

An apparatus that includes a tank for storing water, a heat exchanger for transferring heat from refrigerant to the tank, and a control system that manages the flow of refrigerant and air to optimize water heating efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If previously proposed apparatus and methods are used for pre-heating water with refrigerant from air conditioning systems, then water heating function is achieved, but device complexity and cost increase

Engineering Contradiction:
ImprovecostVSAvoidcomplexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines the water heating function with the existing air conditioning system by integrating a heat exchanger into the refrigerant circuit. The refrigerant from the AC system directly heats water in the heat exchanger, merging two functions (cooling and heating) into a single integrated system, thereby reducing overall complexity and cost compared to separate systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air conditioning system is designed to perform multiple functions: space cooling through the air handler and water heating through the heat exchanger. The refrigerant circuit serves dual purposes by transferring heat to both the air handling system and the water heating system, making the system universal and reducing the need for separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If refrigerant flow is diverted to heat exchanger for water heating, then water heating efficiency improves, but air conditioning performance may be affected

Engineering Contradiction:
Improvewater heating efficiencyVSAvoidair conditioning performance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system incorporates dynamic control through a pump that can adjust refrigerant flow distribution between the air handler and the heat exchanger. The pump speed and flow direction can be dynamically adjusted based on demand, allowing the system to optimize water heating efficiency while maintaining adequate air conditioning performance through real-time balance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by using the pump to vary refrigerant flow rates and distribution. By adjusting pump speed and flow allocation, the system can shift between prioritizing water heating or air conditioning based on current needs, maintaining both functions at acceptable performance levels through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides an efficient and cost-effective method for heating water by utilizing the refrigerant from air conditioning systems, reducing complexity and operational costs.

Implementation Method 1

a heat exchanger in thermal communication with the tank and configured to receive refrigerant and transfer heat therefrom to the tank

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentUS12203683B2Apparatus and methods for heating water with refrigerant from air conditioning system
Publication Date: 2025.01.21 RHEEM MFG CO
  • US12203683B2 patent drawing
  • US12203683B2 patent drawing
  • US12203683B2 patent drawing

AI summary

An apparatus for heating water has a tank for storing water and an air conditioning system that defines a refrigerant flow path through which refrigerant flows. The refrigerant flow path passes through the heat exchanger so that refrigerant heat is contributed to the tank. A control system controls operation of the water heating apparatus.