Apparatuses, systems, and methods for brewing a beverage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional coffee brewing systems are inefficient as they often result in coffee waste, inconsistent flavor, and require significant labor for cleaning and maintenance, while also being prone to corrosion and flavor inconsistencies due to steam and condensation issues.

Innovation Solution

An automated single-cup coffee brewing system with a hopper assembly for precise coffee bean dosing, a grinder assembly with a fan to prevent moisture ingress, and a brewing assembly that includes a mixing valve for efficient water distribution and extraction, along with a beverage size control and water intake system for preheating and power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If batch brewing is used, then large volume coffee production is achieved, but coffee waste increases and flavor consistency deteriorates

Engineering Contradiction:
Improvecoffee production volumeVSAvoidcoffee waste
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The brewing system is segmented into individual single-cup brewing units, each independently brewing one cup at a time. This segmentation eliminates the need to brew large batches, allowing coffee to be prepared only when needed and thus preventing coffee waste while maintaining production capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs periodic brewing cycles where each cup is brewed on-demand rather than continuously. The brewing process activates only when a cup is requested, creating periodic action that matches actual consumption patterns and eliminates waste from premature brewing.

Inventive Principle:
Principle #19Periodic action

2Quantity of substance

If batch brewing is used, then large volume coffee production is achieved, but flavor consistency deteriorates

Engineering Contradiction:
Improvecoffee production volumeVSAvoidcoffee flavor consistency
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

By segmenting the brewing process into individual cup units with dedicated grinders and brewing chambers, each cup receives freshly ground coffee brewed under controlled conditions. This ensures consistent flavor quality across all cups while maintaining the ability to produce large volumes through parallel or sequential operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Coffee beans are stored in hoppers and ground immediately before brewing in each individual cup. This preliminary preparation ensures that coffee is always fresh when brewed, maintaining consistent flavor quality regardless of production volume or time of day.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If manual cleaning between brew cycles is performed, then equipment maintenance is achieved, but labor time and maintenance time increase

Engineering Contradiction:
Improveequipment maintenanceVSAvoidcleaning and maintenance time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The brewing system incorporates self-cleaning capabilities where used coffee grounds are automatically ejected into a waste container and brewing chambers are automatically rinsed after each cycle. This self-service approach maintains equipment reliability without requiring manual cleaning intervention, significantly reducing maintenance time and labor requirements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system automatically discards used coffee grounds into a removable waste container after each brew cycle, eliminating the need for manual removal. Spent grounds are discarded immediately rather than accumulating, maintaining hygiene and equipment reliability while minimizing maintenance effort and time.

Inventive Principle:
Principle #34Discarding and recovering

4Productivity

If steam and condensation are present in grinder and hopper areas, then brewing process continues, but corrosion increases and coffee quality deteriorates

Engineering Contradiction:
Improvebrewing cycle continuityVSAvoidcorrosion and moisture damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The grinder and hopper assemblies are designed as separate, removable units that can be easily detached from the main brewing system. This extraction allows for independent drying and maintenance of moisture-sensitive components, protecting them from corrosion while maintaining continuous brewing capability in the main system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The hopper and grinder components feature smooth, non-porous surfaces that resist moisture absorption and are easy to wipe dry. These surface characteristics prevent condensation from causing corrosion, allowing the components to withstand humid brewing environments while maintaining productivity.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces coffee waste, improves flavor consistency, decreases labor and maintenance time, and prevents corrosion, enabling faster brewing and cleaning cycles while maintaining high-quality coffee production.

Implementation Method 1

The fan can provide positive pressure across the grinder outlet and toward the brew chamber

Methodology Applied
Scientific EffectPositive pressure airflow: Fluid Spray

Implementation Method 2

The auger can include a tapered inner core and a screw thread at least partially surrounding the inner core

Methodology Applied
Scientific EffectScrew conveyance: Screw

Implementation Method 3

a brewing assembly that includes a mixing valve for efficient water distribution and extraction

Methodology Applied
Scientific EffectFluid distribution: Fluid Spray

Implementation Method 4

along with a beverage size control and water intake system for preheating and power management

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11013362B2Apparatuses, systems, and methods for brewing a beverage
Publication Date: 2021.05.25 STARBUCKS CORPORATION
  • US11013362B2 patent drawing
  • US11013362B2 patent drawing
  • US11013362B2 patent drawing

AI summary

Apparatuses, systems, and methods for brewing a desired portion of a beverage, such as a single-cup portion of coffee, are provided. The system can include one or more hopper assemblies configured to provide a controlled dose of beverage material to a brew chamber. The system can also include a water input system configured to wet the ground beverage material as the grinds enter the brew chamber and substantially prevent steam from reaching grinder components of the system. Further, the system can include an automatic cleaning mechanism such that a user does not need to manually clean components of a brewing machine between brew cycles.