Apparel Auxetic Layer Four-Way Stretch Fit

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Designing closely fitting garments that accommodate varying body shapes and sizes, as well as double curvature surfaces, is challenging due to individual differences in measurements, leading to discomfort, wear, or creasing issues.

Innovation Solution

Incorporating a base layer with a four-way stretch material and an auxetic layer featuring a repeating pattern of voids or a near auxetic structure with interconnected members, allowing the garment to conform to different shapes and curvatures without wrinkling or folding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a garment is designed to fit closely to the human body, then the fit and comfort are improved, but it becomes difficult to accommodate different body shapes and sizes within the same size range

Engineering Contradiction:
Improvefit qualityVSAvoidaccommodation of different body shapes
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent applies dynamics by using materials with four-way stretch capability that can dynamically adapt to different body shapes and sizes. The fabric's elastic properties allow it to stretch and conform to various contours while maintaining a close fit, enabling the same garment size to accommodate different individuals effectively

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes by incorporating materials with varying elastic properties and Poisson's ratios. The four-way stretch material and auxetic layer change their physical parameters (stretchability, compression resistance) to adapt to different body measurements, allowing the garment to maintain proper fit across different body types within a size range

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a garment is designed to conform to double curvature surfaces, then the fit and appearance are improved, but the garment may experience bending or creasing at poorly fitting locations

Engineering Contradiction:
Improveconformity to body contoursVSAvoidcreasing and bending of garment
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs flexible shells and thin films by using a four-way stretch material that can bend and conform to double curvature surfaces without creasing. The material's flexibility and elastic recovery allow it to adapt to complex body contours while maintaining a smooth appearance and preventing harmful creasing

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent uses composite materials by combining a four-way stretch base layer with an auxetic layer. This composite structure provides both the flexibility needed to conform to double curvatures and the structural support to prevent creasing and bending, resolving the contradiction between conformity and crease prevention

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of materials provides a comfortable, secure fit across various body shapes and sizes, maintaining flexibility and preventing creasing, while being relatively inexpensive and easy to manufacture.

Implementation Method 1

an auxetic layer coupled to the base layer, the auxetic layer comprising an auxetic structure defining a repeating pattern of voids

Methodology Applied
Scientific EffectAuxetic structure: Auxetic Structures

Implementation Method 2

an auxetic layer featuring a repeating pattern of voids or a near auxetic structure with interconnected members

Methodology Applied
Scientific EffectNear auxetic structure: Auxetic Structures

Implementation Method 3

a base layer comprising a four way stretch material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11266191B2Article of apparel
Publication Date: 2022.03.08 UNDER ARMOUR INC
  • US11266191B2 patent drawing
  • US11266191B2 patent drawing
  • US11266191B2 patent drawing

AI summary

An article of apparel includes a first layer and a second layer. The first layer includes a four way stretch material. The second layer, coupled to the first layer, includes an auxetic layer.