Apparel Repair Tool Adjustable Button Replacement

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Solution Overview

Problem

Traditional methods for replacing missing buttons or fasteners on clothing require sewing skills and access to needles and thread, and there is a need for a tool that allows for quick, easy, and invisible repairs without these resources.

Innovation Solution

A clothing repair tool resembling a stapler with a hinged design, spring-loaded plunger, and textured staples that resemble thread, allowing users to temporarily reattach buttons and fasteners of various sizes without sewing, featuring a crescent-shaped button receiving area and adjustable alignment pins for secure placement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional needle and thread methods are used to replace buttons, then the repair can be permanent and strong, but it requires sewing skills and is time-consuming

Engineering Contradiction:
Improveease of button replacementVSAvoidtime required for repair
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent replaces the traditional needle-and-thread sewing system with a mechanical stapling system. The button repair tool uses a stapler mechanism to drive staples through the button and fabric, eliminating the need for needle, thread, and manual sewing operations. This mechanical substitution dramatically reduces both the skill requirement and time needed for button replacement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If traditional needle and thread methods are used to replace buttons, then the repair can be permanent, but it requires sewing skills and access to sewing tools

Engineering Contradiction:
Improveaccessibility to users without sewing skillsVSAvoidrequirement for specialized tools
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The button repair tool is designed as a universal device that combines multiple functions: it holds various button sizes, accommodates different fabric types, and provides a user-friendly stapling mechanism. The tool includes adjustable components and a variety of staples to handle different repair scenarios, making it accessible to anyone regardless of sewing skill level while eliminating the need for specialized sewing toolkits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If visible staples are used to reattach buttons, then the repair is simple and quick, but the repair is noticeable and aesthetically poor

Engineering Contradiction:
Improvespeed of repairVSAvoidvisibility of repair
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent employs color-matched staples that are available in various colors to blend with different fabric types. The staple heads can be selected to match the garment color, making the repair virtually invisible. This color adaptation allows the rapid stapling method to produce aesthetically pleasing results that maintain the garment's appearance.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The repair approach uses locally adapted staples where the staple color and size are selected to match the specific location and characteristics of the garment. Different colored staples can be used for different garments (black for dark fabrics, white for light fabrics), ensuring that each repair is customized to its local context and remains invisible.

Inventive Principle:
Principle #3Local quality

4Ease of operation

If a simple stapler design is used for button repair, then the device is easy to use, but it cannot accommodate various button sizes and types

Engineering Contradiction:
Improvesimplicity of deviceVSAvoidaccommodation of different button sizes
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The button repair tool incorporates dynamic, adjustable components including movable guide bars and adjustable button holding areas that can adapt to different button sizes and shapes. The device maintains a relatively simple overall structure while including these adjustable elements, allowing it to accommodate various button types without requiring multiple specialized tools or complex mechanisms.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to quickly and easily reattach missing buttons and fasteners without sewing, providing a seamless and unnoticeable repair by using staples that blend with the garment's existing threading, accessible to those without sewing skills.

Implementation Method 1

a spring-loaded plunger which moves the staples or fasteners forward to an end point of the top portion

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The device is a clothing and apparel repair tool with a top portion and a bottom portion which are moveably connected to one another by a hinge

Methodology Applied
Scientific EffectHinge: Hinge

Data Source

PatentUS11938604B2Apparel repair tool and kit
Publication Date: 2024.03.26 FOLEY AMELIA
  • US11938604B2 patent drawing
  • US11938604B2 patent drawing
  • US11938604B2 patent drawing

AI summary

The present invention relates to a novel apparel repair tool. The device is an adjustable tool for replacing buttons, fasteners or other adornments. The device includes a handle component featuring a transparent window, hammer, magazine, spring, and pusher. The transparent window allows users to see the quantity and type of staples within. The tool has a base with moveable bars, a button receiving area, and a crimper. The movable bars allow the user to adjust for the replacement of buttons or fasteners of different sizes.